Batco 1585 Operation Manual
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Batco 1585 Operation Manual

Conveyor s-drive 55’-100’
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CONVEYOR S-DRIVE 55'-100'
1500 P / 2000 P SERIES
OPERATION MANUAL
Read this manual before using product. Failure
Part Number: P1512123 R0
to follow instructions and safety precautions can
Revised: 11/3/10
result in serious injury, death, or property
damage. Keep manual for future reference.

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  • Page 1 CONVEYOR S-DRIVE 55’-100’ 1500 P / 2000 P SERIES OPERATION MANUAL Read this manual before using product. Failure Part Number: P1512123 R0 to follow instructions and safety precautions can Revised: 11/3/10 result in serious injury, death, or property damage. Keep manual for future reference.
  • Page 2 This product has been designed and constructed according to general engineering standards . Other local regulations may apply and must be followed by the operator. We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. Periodic reviews of this manual with all employees should be standard practice.

  • Page 3: Table Of Contents

    BATCO - C 55’-100’ ONVEYOR RIVE 1500 P / 2000 P S ERIES TABLE OF CONTENTS 1. Introduction .......................... 5 2. Safety First..........................7 2.1. General Safety ......................8 2.2. Transport and Placement Safety ................9 2.3. Operational and Maintenance Safety ..............10 2.4.
  • Page 4 BATCO - C 55’-100’ ONVEYOR RIVE 1500 P / 2000 P S ERIES TABLE OF CONTENTS 8. Maintenance........................31 8.1. Maintenance Schedule ................... 31 8.1.1. Initial start-up servicing ................31 8.1.2. 8 Hours or Daily ..................31 8.1.3. 40 Hours or Weekly .................. 32 8.1.4.

  • Page 5: Introduction

    Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Batco distributor or dealer if you need assistance, infor- mation, or additional copies of the manual.
  • Page 6 1. I BATCO - C 55’-100’ NTRODUCTION ONVEYOR RIVE 1500 P / 2000 P S ERIES P1512123...

  • Page 7: Safety First

    BATCO - C 55’-100’ 2. S ONVEYOR RIVE AFETY IRST 1500 P / 2000 P S ERIES 2. Safety First The Safety Alert symbol to the left identifies important safety messages on the product and in the manual. When you see this symbol, be alert to the possibil- ity of personal injury or death.

  • Page 8: General Safety

    2. S BATCO - C 55’-100’ AFETY IRST ONVEYOR RIVE 2.1. G 1500 P / 2000 P S ENERAL AFETY ERIES 2.1. GENERAL SAFETY Important: The general safety section includes instructions that apply to all safety practices. Any instructions specific to a certain safety practice (e.g., assembly safety), can be found in the appropriate section.

  • Page 9: Transport And Placement Safety

    BATCO - C 55’-100’ 2. S ONVEYOR RIVE AFETY IRST 1500 P / 2000 P S 2.2. T ERIES RANSPORT AND LACEMENT AFETY • Follow good shop practices: • keep service area clean and dry • be sure electrical outlets and tools are properly grounded •...

  • Page 10: Operational And Maintenance Safety

    2. S BATCO - C 55’-100’ AFETY IRST ONVEYOR RIVE 2.3. O 1500 P / 2000 P S PERATIONAL AND AINTENANCE AFETY ERIES • Long conveyors have a large turning radius. Allow ample room for turning as discharge end may swing dramatically.
  • Page 11 BATCO - C 55’-100’ 2. S ONVEYOR RIVE AFETY IRST 1500 P / 2000 P S 2.3. O ERIES PERATIONAL AND AINTENANCE AFETY Figure 2.1 Workplace Hazard Area (Electric/Gas Area) Figure 2.2 Workplace Hazard Area (PTO Drive) P1512123...

  • Page 12: Hydraulic Safety

    2. S BATCO - C 55’-100’ AFETY IRST ONVEYOR RIVE 2.4. H 1500 P / 2000 P S YDRAULIC AFETY ERIES 2.4. HYDRAULIC SAFETY • Always place all tractor hydraulic controls in neutral before disconnecting from tractor or working on hydraulic system.

  • Page 13: Gas Engine Safety

    BATCO - C 55’-100’ 2. S ONVEYOR RIVE AFETY IRST 1500 P / 2000 P S 2.8. G ERIES NGINE AFETY • Make certain the battery or terminal covers are in place and in good working order. • Keep all sparks and flames away from batteries; gas given off by electrolyte is explosive.

  • Page 14: Decal Installation

    2. S BATCO - C 55’-100’ AFETY IRST ONVEYOR RIVE 2.11. S 1500 P / 2000 P S AFETY ECAL OCATIONS ERIES • Safety decals are available from your distributor, dealer, or factory. 2.11.1. D ECAL NSTALLATION 1. Decal area must be clean and dry, with a temperature above 10°C (50°F).
  • Page 15 BATCO - C 55’-100’ 2. S ONVEYOR RIVE AFETY IRST 1500 P / 2000 P S 2.11. S ERIES AFETY ECAL OCATIONS PART # P1513028 PART #: P1513022 Figure 2.3 Safety Decal Locations (65’- 105’ Conveyors) P1512123...
  • Page 16 2. S BATCO - C 55’-100’ AFETY IRST ONVEYOR RIVE 2.11. S 1500 P / 2000 P S AFETY ECAL OCATIONS ERIES ELECTRIC MODELS PART #: P1513009 PART #: P1513008 PART #: P1513002 BENEATH PLASTIC GUARD Figure 2.4 Gas/Electric Drive Safety Decals PART #: P1513005 Figure 2.5 PTO S-Drive Safety Decal...

  • Page 17: Components And Controls

    BATCO - C 55’-100’ 3. C ONVEYOR RIVE OMPONENTS AND ONTROLS 1500 P / 2000 P S ERIES 3. Components and Controls Before operating the conveyor, all operators should familiarize themselves with the location and function of the components and controls. See Table 3.1 and Figure 3.1 for details.
  • Page 18 3. C BATCO - C 55’-100’ OMPONENTS AND ONTROLS ONVEYOR RIVE 1500 P / 2000 P S ERIES P1512123...

  • Page 19: Transport

    BATCO - C 55’-100’ 4. T ONVEYOR RIVE RANSPORT 1500 P / 2000 P S 4.1. P ERIES RANSPORT HECKLIST 4. Transport Warning: Before continuing, please reread the safety information relevant to this section at the beginning of this manual. Failure to follow the safety instructions can result in serious injury, death, or property damage.
  • Page 20 4. T BATCO - C 55’-100’ RANSPORT ONVEYOR RIVE 4.2. T 1500 P / 2000 P S RANSPORT ROCEDURE ERIES Table 4.1 Speed versus Weight Ratio Weight or fully equipped or loaded Road Speed implement(s) relative to weight of towing machine...

  • Page 21: Placement

    BATCO - C 55’-100’ 5. P ONVEYOR RIVE LACEMENT 1500 P / 2000 P S 5.1. U ERIES NDER OPPER OTTOM 5. Placement Warning: Before continuing, please reread the safety information relevant to this section at the beginning of this manual. Failure to follow the safety instructions can result in serious injury, death, or property damage.
  • Page 22 5. P BATCO - C 55’-100’ LACEMENT ONVEYOR RIVE 5.2. F 1500 P / 2000 P S ILLING ERIES 8. Unhook the unit from the tractor or towing vehicle and lower hopper to the ground. WARNING Upending hazard: Do not hook or unhook hitch unless weight is down.

  • Page 23: Operation

    BATCO - C 55’-100’ 6. O ONVEYOR RIVE PERATION 1500 P / 2000 P S 6.1. P ERIES PERATION HECKLIST 6. Operation Warning: Before continuing, please reread the safety information relevant to this section at the beginning of this manual. Failure to follow the safety instructions can result in serious injury, death, or property damage.

  • Page 24: Drive Setup

    6. O BATCO - C 55’-100’ PERATION ONVEYOR RIVE 6.2. M 1500 P / 2000 P S ACHINE REAK N AND PERATION ERIES 6.2.1. D RIVE ETUP RIVE ODEL 1. Back the tractor into position. 2. Chock tractor wheels. 3. Attach PTO shaft.

  • Page 25: Conveyor Shutdown

    BATCO - C 55’-100’ 6. O ONVEYOR RIVE PERATION 1500 P / 2000 P S 6.2. M ERIES ACHINE REAK N AND PERATION Important: Position tractor to keep u-joint angles equal and as small as possibl. CAUTION Hydraulic safety ball valve must be fully opened before lifting or lowering the conveyor.

  • Page 26: Emergency Shutdown

    6. O BATCO - C 55’-100’ PERATION ONVEYOR RIVE 6.2. M 1500 P / 2000 P S ACHINE REAK N AND PERATION ERIES RIVE ODELS 1. Run until the belting is empty. 2. Reduce engine speed to low idle. 3. Disengage belt drive; or disengage electric clutch if unit is equipped with one.

  • Page 27: Operating Tips

    BATCO - C 55’-100’ 6. O ONVEYOR RIVE PERATION 1500 P / 2000 P S 6.2. M ERIES ACHINE REAK N AND PERATION 6.2.8. O PERATING • Direct the flow of material into the input hopper in the direction of the belt for the best capacity.
  • Page 28 6. O BATCO - C 55’-100’ PERATION ONVEYOR RIVE 6.2. M 1500 P / 2000 P S ACHINE REAK N AND PERATION ERIES P1512123...

  • Page 29: Storage

    BATCO - C 55’-100’ 7. S ONVEYOR RIVE TORAGE 1500 P / 2000 P S ERIES 7. Storage WARNING Before continuing, please reread the safety information relevant to this section at the begin- ning of this manual. Failure to follow the safety instructions can result in serious injury, death, or property damage.
  • Page 30 7. S BATCO - C 55’-100’ TORAGE ONVEYOR RIVE 1500 P / 2000 P S ERIES P1512123...

  • Page 31: Maintenance

    BATCO - C 55’-100’ 8. M ONVEYOR RIVE AINTENANCE 1500 P / 2000 P S 8.1. M ERIES AINTENANCE CHEDULE 8. Maintenance Warning: Before continuing, please reread the safety information relevant to this section at the beginning of this manual. Failure to follow the safety instructions can result in serious injury, death, or property damage.

  • Page 32: Hours Or Weekly

    8. M BATCO - C 55’-100’ AINTENANCE ONVEYOR RIVE 8.1. M 1500 P / 2000 P S AINTENANCE CHEDULE ERIES 8.1.3. 40 H OURS OR EEKLY • Check the conveying belt tension and alignment. See Section 8.3.3. • Check condition of hopper flashing. Be sure it seals the hopper and pre- vents grain leakage.

  • Page 33: Maintenance Checklist

    BATCO - C 55’-100’ 8. M ONVEYOR RIVE AINTENANCE 1500 P / 2000 P S 8.1. M ERIES AINTENANCE CHEDULE 8.2. MAINTENANCE CHECKLIST See Lubrication and Maintenance sections for details of service. Photocopy this page to continue record keeping. Use the maintenance checklist provided to keep a record of all scheduled maintenance.

  • Page 34: Service & Maintenance Procedures

    8.3.2. G REASING Note: Most original equipment bearings used by Batco are sealed units and will not accept grease. 1. Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit.

  • Page 35: Belt Tension Instructions

    BATCO - C 55’-100’ 8. M ONVEYOR RIVE AINTENANCE 1500 P / 2000 P S 8.1. M ERIES AINTENANCE CHEDULE When conveyor is starting/operating, the belt stretches and a pair of springs extend to take-up the stretched belt. See indicator on side of s-drive for recom- mended spring compression.

  • Page 36: Conveyor Belt Alignment

    8. M BATCO - C 55’-100’ AINTENANCE ONVEYOR RIVE 8.1. M 1500 P / 2000 P S AINTENANCE CHEDULE ERIES Note: Springs should open up during operation. If they don’t, the belt is too tight. Springs are meant to expand under load to absorb loose belt.
  • Page 37 BATCO - C 55’-100’ 8. M ONVEYOR RIVE AINTENANCE 1500 P / 2000 P S 8.1. M ERIES AINTENANCE CHEDULE 3. Stop conveyor, remove ignition key or lock out power source. 4. f belt has centered, then move to next step below; otherwise, repeat from step 1.
  • Page 38 8. M BATCO - C 55’-100’ AINTENANCE ONVEYOR RIVE 8.1. M 1500 P / 2000 P S AINTENANCE CHEDULE ERIES 5. If belt has centered, then move to next step below; otherwise, repeat from step 2. 6. Tighten bearing bolts and jam nut (if equipped).

  • Page 39: Belt Relacing

    BATCO - C 55’-100’ 8. M ONVEYOR RIVE AINTENANCE 1500 P / 2000 P S 8.1. M ERIES AINTENANCE CHEDULE 8.3.6. B ELACING 1. Rotate the belting until the lacing is by the hopper or easily accessible. 2. Loosen conveyor belt and remove lacing retainer clip and pin.
  • Page 40 8. M BATCO - C 55’-100’ AINTENANCE ONVEYOR RIVE 8.1. M 1500 P / 2000 P S AINTENANCE CHEDULE ERIES WARNING Shut off power and lock out before pulling belt through machine. DO NOT use drive or motor to pull replacement belt through conveyor.

  • Page 41: Drive Belt Tension & Alignment (Gas And Electric Drive)

    BATCO - C 55’-100’ 8. M ONVEYOR RIVE AINTENANCE 1500 P / 2000 P S 8.1. M ERIES AINTENANCE CHEDULE 8.3.8. D & A RIVE ENSION LIGNMENT AS AND LECTRIC RIVE Power to the conveyor is transmitted through a set of v-belts. The drive system must be maintained at the proper belt tension and pulley alignment to obtain desired performance and life.
  • Page 42 8. M BATCO - C 55’-100’ AINTENANCE ONVEYOR RIVE 8.1. M 1500 P / 2000 P S AINTENANCE CHEDULE ERIES 3. Starting from the innermost cables and working your way out, tighten cable eyebolts evenly on both sides until the spout just starts to bow upward (see Figure 8.7).

  • Page 43: Troubleshooting

    1500 P / 2000 P S ERIES 9. Troubleshooting The Batco Grain Conveyor is a simple and reliable system that requires minimal maintenance. In the following section, we have listed many of the problems, causes, and solutions to the problems that you may encounter.
  • Page 44 9. T BATCO - C 55’-100’ ROUBLESHOOTING ONVEYOR RIVE 1500 P / 2000 P S ERIES Hopper Problem Cause Solution • belt not tracked (cen- • track belt (see Section 8.3.5.) tered) • flashing installed incor- • inspect flashing for wear and replace if...
  • Page 45 BATCO - C 55’-100’ 9. T ONVEYOR RIVE ROUBLESHOOTING 1500 P / 2000 P S ERIES Frame Problem Cause Solution Scissor lift not lifting • ball valve on lift line closed • open ball valve conveyor • inadequate pressure from •...
  • Page 46 9. T BATCO - C 55’-100’ ROUBLESHOOTING ONVEYOR RIVE 1500 P / 2000 P S ERIES P1512123...

  • Page 47: Appendix

    BATCO - C 55’-100’ 10. A ONVEYOR RIVE PPENDIX 1500 P / 2000 P S 10.1. S- 55’-120’ S ERIES DRIVE PECIFICATIONS 10.Appendix 10.1. S-DRIVE 55’-120’ SPECIFICATIONS P1512123...

  • Page 48: Conveyor Product Chart

    10. A BATCO - C 55’-100’ PPENDIX ONVEYOR RIVE 10.2. C 1500 P / 2000 P S ONVEYOR RODUCT HART ERIES 10.2. CONVEYOR PRODUCT CHART The following table indicates the maximum angle a conveyor can move grain. To roughly determine conveyor angle, use angle guide on right. Stand the manual (vertically) on conveyor s-drive or tube and hold a string with a weight attached to end against the top of this page.

  • Page 49: New Equipment Warranty

    • The warranty will be limited to one year from the date of purchase. • A “Warranty Registration Form” and “Inspection Report” must be filled out and returned to Batco Manufacturing Ltd. at the time of sale in order to qualify for replacement of defective parts.
  • Page 50 Batco Manufacturing is a Division of Ag Growth Industries LP Part of the Ag Growth International Inc. Group 2165 North Service Road West Swift Current, Saskatchewan CANADA S9H 5K9 PHONE: (306) 773-7779 FAX: (306) 778-2524 EMAIL: info@batcomfg.com WEB: www.batcomfg.com © Ag Growth Industries Limited Partnership 2009...

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