Table of Contents
Advertisement
Portable Grain Belt Conveyor
Standard
Assembly Manual
This manual applies to:
2000 Series: 2035, 2045, 2055, 2065, 2075, 2085, 2095, 20105, 20110, 20120
2400 Series: 2465, 2475, 2485, 2495, 24105, 24110, 24120
Original Instructions
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1512021 R6
Revised: August 2017
Advertisement
Table of Contents
Related Manuals for Batco 2495
Summarization of Contents
Safety
Safety Alert Symbol and Signal Words
Explains safety symbols and signal words used in the manual to convey hazard information.
General Safety
Provides overall safety responsibilities and practices for conveyor operation and maintenance.
Moving Conveyor Belt Safety
Safety precautions related to the moving conveyor belt to prevent injury.
Rotating Parts Safety
Safety measures for avoiding contact with rotating components like pulleys and sprockets.
Drives and Lockout Safety
Safety procedures for power drives, including lockout/tagout during servicing.
Tire Safety
Safety guidelines for tire mounting, maintenance, and operation to prevent explosions.
Personal Protective Equipment
Lists required Personal Protective Equipment (PPE) such as safety glasses and gloves.
Safety Equipment
Lists essential safety equipment, like fire extinguishers and first-aid kits, to be kept on site.
Safety Decals
Information on safety decal identification, installation, and maintenance for hazard awareness.
Features
Model Number
Explains the numbering system used to identify different conveyor models and their specifications.
Assembly
Assembly Safety
Specific safety precautions to follow during the assembly process to prevent injury.
Check Shipment
Instructions for verifying received parts against the packing slip and reporting discrepancies.
Required Tools
Lists all tools necessary for assembling the conveyor, including specialized equipment.
Before You Begin
Preparatory steps and considerations before starting assembly for efficient setup.
Component Locations
Guidance on identifying and locating components using layout drawings for accurate assembly.
S-Drive Assembly
Step-by-step instructions for assembling the S-Drive unit.
Assemble the Conveyor Tube
Procedure for connecting conveyor tube sections using flanges and bolts.
Install the Tube Lift Components (35' – 55' Models)
Instructions for installing the tube lift system on specific conveyor models.
Install the Hand Winch (35' – 55' Models)
Steps for mounting the hand winch on specified conveyor models.
Install the Hitch
Procedure for attaching the conveyor hitch for transport and maneuverability.
Attach the S-Drive
Instructions for attaching the S-Drive unit to the conveyor tube.
Install the Cable Bridge (55' — 95' Models)
Steps for installing the cable bridge support structure on specific conveyor models.
Install the Truss Cables (55' — 95' Models)
Instructions for installing truss cables on 55' to 95' models for structural support.
Install the Truss Towers and Truss Tubes (105' — 120' Models)
Procedure for installing truss towers and tubes on longer conveyor models.
Install the Truss Cables (105' — 120' Models)
Instructions for installing truss cables on 105' to 120' models for structural support.
Assemble the Weather Guard
Steps for assembling and installing the weather guard sections for belt protection.
Install the Belt
Detailed procedure for threading and installing the conveyor belt.
Install the Hopper Belt Guard (55' — 120' Models)
Steps for installing the belt guard around the hopper for protection.
Install the Weather Guard Mount Bar
Instructions for installing the mount bars for the weather guard sections.
Install the Collapsible Hopper Cloth
Procedure for assembling and installing the collapsible hopper cloth.
Install the Spout Bottom Cover
Steps for attaching the bottom cover to the conveyor spout.
Install the Spout Hood
Instructions for mounting the hood onto the conveyor spout.
Install the Wheels
Procedure for attaching the conveyor wheels to the axle.
Assemble the A-Frame (35' – 55' Models)
Steps for assembling the A-frame structure for specific conveyor models.
Install the Tube Lift Cable (35' – 55' Models)
Instructions for installing the tube lift cable system for height adjustment.
Assemble the Scissor-Lift Frame (65' — 95' Models)
Steps for assembling the scissor-lift frame for 65' to 95' models.
Assemble the Scissor-Lift Frame (105' — 120' Models)
Instructions for assembling the scissor-lift frame for 105' to 120' models.
Plumb the Scissor-Lift Frame Hydraulic Cylinders (65’ – 95’ Models)
Procedure for connecting hydraulic lines to the scissor lift cylinders.
Plumb the Scissor-Lift Frame Hydraulic Cylinders (105’ – 120’ Models)
Connecting hydraulic lines for longer scissor lift models.
Drive Assemblies
Instructions for installing various drive systems like PTO and electric motors.
Appendix
Bolt Torque
Table of recommended torque values for various bolt sizes and grades for proper assembly.
Need help?
Do you have a question about the 2495 and is the answer not in the manual?
Questions and answers