Batco 2045 Assembly Manual

Portable grain belt conveyor
Table of Contents

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Portable Grain Belt Conveyor
Standard
Assembly Manual
This manual applies to:
2000 Series: 2035, 2045, 2055, 2065, 2075, 2085, 2095, 20105, 20110, 20120
2400 Series: 2465, 2475, 2485, 2495, 24105, 24110, 24120
Original Instructions
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1512021 R6
Revised: August 2017

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Summary of Contents for Batco 2045

  • Page 1 Portable Grain Belt Conveyor Standard Assembly Manual This manual applies to: 2000 Series: 2035, 2045, 2055, 2065, 2075, 2085, 2095, 20105, 20110, 20120 2400 Series: 2465, 2475, 2485, 2495, 24105, 24110, 24120 Original Instructions Read this manual before using product. Failure to...
  • Page 2 New in this Manual The following changes have been made in the Rev 6 (August 2017) revision of the manual: Description Section Added the missing assembly instructions for cable Section 4.12. – Install the Cable Bridge (55' — 95' bridge (55’-95’), truss cables (55’-95’), truss towers Models) on page 45 (105’...
  • Page 3: Table Of Contents

    PORTABLE GRAIN BELT CONVEYOR – STANDARD CONTENTS 1. Introduction ............................5 2. Safety............................... 7 2.1. Safety Alert Symbol and Signal Words..................7 2.2. General Safety .......................... 7 2.3. Moving Conveyor Belt Safety....................8 2.4. Rotating Parts Safety........................ 8 2.5. Drives and Lockout Safety......................8 2.5.1 Electric Motor Safety....................
  • Page 4 5. Specifications for S-Drive Standard Conveyor (2000 Series: 35' — 55') .......... 137 6. Specifications for S-Drive Standard Conveyor (2000 and 2400 Series: 65' — 120')......138 7. Appendix ............................. 139 7.1. Bolt Torque........................... 139 8. Batco Limited Warranty ........................140 P1512021 R6...
  • Page 5: Introduction

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 1. INTRODUCTION 1. Introduction This manual describes how to assemble a Batco Portable Grain Belt Conveyor. Before assembling the conveyor, please read this manual. Familiarize yourself with the process and the necessary precautions for efficient and safe assembly.
  • Page 6 1. INTRODUCTION PORTABLE GRAIN BELT CONVEYOR – STANDARD P1512021 R6...
  • Page 7: Safety

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 2. SAFETY 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.
  • Page 8: Moving Conveyor Belt Safety

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – STANDARD 2.3. Moving Conveyor Belt Safety • DO NOT step on or touch moving conveyor belt. • Shut off and lock out power to adjust, service, or clean. 2.4. Rotating Parts Safety • Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets.
  • Page 9: Electric Motor Safety

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 2. SAFETY 2.5.1 Electric Motor Safety Power Source • Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards. • A magnetic starter should be used to protect your motor. •...
  • Page 10: Hydraulic Power Safety

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – STANDARD 2.5.3 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.
  • Page 11: Tire Safety

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 2. SAFETY 2.6. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death. • DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.
  • Page 12: Personal Protective Equipment

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – STANDARD 2.7. Personal Protective Equipment The following Personal Protective Equipment (PPE) should be worn when assembling the equipment. Safety Glasses • Wear safety glasses at all times to protect eyes from debris. Work Gloves •...
  • Page 13: Safety Decals

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 2. SAFETY 2.9. Safety Decals • Keep safety decals clean and legible at all times. • Replace safety decals that are missing or have become illegible. See decal location figures that follow. • Replaced parts must display the same decal(s) as the original part. •...
  • Page 14 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 1. Safety Decal Locations (35' – 55' Conveyors) P1513045 P1513039 P1513038 P1513046 P1513052 P1513001 P1513042 P1513037 P1512021 R6...
  • Page 15 PORTABLE GRAIN BELT CONVEYOR – STANDARD 2. SAFETY Figure 2. Safety Decal Locations (65' — 120' Conveyors) P1513001 P1513044 P1513045 P1513037 P1513010 P1513035 P1513052 P1513046 P1513030 P1513042 Figure 3. S-Drive Safety Decal Location P1513022 P1512021 R6...
  • Page 16 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 4. Side PTO S-Drive Safety Decal Location P1513048 Figure 5. Front PTO S-Drive Safety Decal Locations P1513032 P1513048 P1513048 P1512021 R6...
  • Page 17 PORTABLE GRAIN BELT CONVEYOR – STANDARD 2. SAFETY Figure 6. Electric Drive Safety Decal Locations P1513008 P1513002 P1513009 P1512021 R6...
  • Page 18 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 1. Safety Decals Part Number Description P1513046 DANGER ELECTROCUTION HAZARD To prevent death or serious injury: • When operating or moving, keep equipment away from overhead power lines and devices. • Fully lower equipment before moving. This equipment is not insulated.
  • Page 19 PORTABLE GRAIN BELT CONVEYOR – STANDARD 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
  • Page 20 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 1 Safety Decals (continued) Part Number Description P1513002 WARNING WARNING ENTANGLEMENT HAZARD ENTANGLEMENT HAZARD To prevent serious injury or death: To prevent serious injury or death: • Keep body, hair, and clothing away from rotating •...
  • Page 21 PORTABLE GRAIN BELT CONVEYOR – STANDARD 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513009 WARNING WARNING WARNING ELECTROCUTION HAZARD ROLLOVER HAZARD ELECTROCUTION HAZARD To prevent serious injury or death: To prevent serious injury or death: To prevent serious injury or death: •...
  • Page 22 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 1 Safety Decals (continued) Part Number Description P1513045 WARNING OPEN BELT CONVEYOR To prevent death or serious injury: • DO NOT step on or touch moving conveyor belt. • Shut off and lock out power to adjust, service, or clean.
  • Page 23 PORTABLE GRAIN BELT CONVEYOR – STANDARD 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513042 WARNING WARNING UPENDING HAZARD UPENDING HAZARD To prevent death or serious injury: To prevent death or serious injury: • Anchor intake end and/or support •...
  • Page 24 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 1 Safety Decals (continued) Part Number Description P1513010 CAUTION CAUTION To prevent personal injury or To prevent personal injury or damage to equipment, close valve in damage to equipment, close valve lift cylinder hydraulic line after raising in lift cylinder hydraulic line after equipment into position.
  • Page 25 PORTABLE GRAIN BELT CONVEYOR – STANDARD 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513039 CAUTION CAUTION For proper raising and lowering of equipment: For proper raising and lowering of equipment: • After lowering equipment, always tighten brake lock •...
  • Page 26 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 1 Safety Decals (continued) Part Number Description P1513032 NOTICE NOTICE To prevent damage, tighten/snug bolts as shown To prevent damage, tighten/snug bolts as shown when when assembling or maintaining the conveyor. assembling or maintaining the conveyor.
  • Page 27: Features

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 3. FEATURES 3. Features Below are some of the main features of the Batco Portable Grain Belt Conveyor. Figure 7. Typical Standard Components (For 35' — 50' Lengths) Table 2. Typical Standard Components (For 35' — 50' Lengths)
  • Page 28 3. FEATURES PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 8. Typical Standard Components (For 55' Length) Table 3. Typical Standard Components (For 55' Length) ITEM DESCRIPTION ITEM DESCRIPTION Tube Belt Return or Weather Guard (Not Shown) A-Frame Winch Hopper Cable Truss Spout Assembly S-Drive Hood...
  • Page 29 PORTABLE GRAIN BELT CONVEYOR – STANDARD 3. FEATURES Figure 9. Typical Standard Components (For 65' — 120' Lengths) Table 4. Typical Standard Components (For 65' — 120' Lengths) ITEM DESCRIPTION ITEM DESCRIPTION Tube Belt Return and Weather Guard A-Frame Trussing (Cable on 65' — 110') Hopper Trussing (Steel on 120') Spout Assembly...
  • Page 30: Model Number

    3. FEATURES PORTABLE GRAIN BELT CONVEYOR – STANDARD 3.1. Model Number P1512021 R6...
  • Page 31: Assembly

    Report missing or damaged parts immediately to ensure that proper credit is received from Batco or your distributor/dealer, and to ensure that any missing parts can be shipped quickly to avoid holding up the assembly process.
  • Page 32: Required Tools

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 4.3. Required Tools • 2–3 • 1 pipe stand(s) ratchet strap • 2 • 2 sawhorse(s) C-clamp(s) or vise grip(s) (1200 lb [544.3 kg]) • 1 • 1 standard socket set(s) fish tape (120' [36.6 m]) •...
  • Page 33: Component Locations

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4.5. Component Locations Layout Drawing Be sure to select the proper layout drawing. The dimensions change for each machine depending on the drive option selected. Incorrect placement of the components affects machine balance and can cause a heavy or light intake.
  • Page 34 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 5. S-Drive Components ITEM DESCRIPTION Pinch Pipe S-Drive Takeup Guard S-Drive Take-Up Bracket Drive Roller Cover LH Pretensioner (Take-up Pipe) Pinch Tightener Plate Drive Roller Cover RH S-Drive Bottom Guard S-Drive 10-1/2”...
  • Page 35 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Table 5 S-Drive Components (continued) ITEM DESCRIPTION Flange Unit 1-15/16” Premium — For 2400 Series Flange Unit 1-15/16” FL210 — For 1800 and 2000 Series Take-up Unit 1-1/2” Premium — For 2400 Series Take-up Unit 1-1/2”...
  • Page 36 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 10. S-Drive Components P1512021 R6...
  • Page 37: Assemble The Conveyor Tube

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4.7. Assemble the Conveyor Tube This procedure describes the connection of the conveyor tubes. For component identification and placement refer to: • Table 6 on page 37 • Figure 11 on page 37 1.
  • Page 38: Install The Tube Lift Components (35' - 55' Models)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 4.8. Install the Tube Lift Components (35' – 55' Models) For component identification and placement refer to Table Figure 12, and Figure 13 Note Refer to the tube layout drawing for the precise position of the track and brackets. 1.
  • Page 39 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 12. Installing the Track P1512021 R6...
  • Page 40: Install The Hand Winch (35' - 55' Models)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 13. Installing the Slider and Cable Attach 4.9. Install the Hand Winch (35' – 55' Models) 1. Install the winch mount bracket (1) onto the tube with 1/2" x 2–1/2" tap bolts (2), u-clamps (3), and 1/2" locknuts (4) (see Figure 14).
  • Page 41: Install The Hitch

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Table 8 Hand Winch Components (continued) Item Description 3/8" Flat Washer Hand Winch 3/8" Nylock Nut Figure 14. Installing the Hand Winch 4.10. Install the Hitch The following procedure provides instruction to install the hitch onto the conveyor. For component identification and placement refer to Table Table...
  • Page 42 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 9. Hitch Components Item Description Hitch 1/2" x 1-1/2" Hex Bolt 1/2" Nylock Nut Figure 15. Installing the Hitch P1512021 R6...
  • Page 43: Attach The S-Drive

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Table 10. Hitch Tongues Tongue Model • 2035, 2045, 2055 • 2065, 2075, 2085, 2095, 20105, 20110, 20120 • All 2400 Models 4.11. Attach the S-Drive This procedure describes the installation of the s-drive on the conveyor tube.
  • Page 44 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 16. Attaching the S-Drive P1512021 R6...
  • Page 45: Install The Cable Bridge (55' - 95' Models)

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4.12. Install the Cable Bridge (55' — 95' Models) This procedure describes how to attach the cable bridges on the conveyor tube. For component identification and placement, refer to: • Table 12 on page 45 •...
  • Page 46 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 17. Cable Bridge Locations (55' – 95' Models) P1512021 R6...
  • Page 47: Install The Cable Return Bracket (2055 Model Only)

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 18. Attaching Cable Bridge and Cable Clamps 4.12.1 Install the Cable Return Bracket (2055 Model Only) For component identification and placement, refer to: • Table 13 on page 47 • Figure 19 on page 48 1.
  • Page 48 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 19. Cable Return Bracket P1512021 R6...
  • Page 49: Install The Truss Cables (55' - 95' Models)

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4.13. Install the Truss Cables (55' — 95' Models) This procedure describes the installation of truss cables on the cable bridge and conveyor tube. 4.13.1 Truss Cables For 55' and 65' Models 1.
  • Page 50 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 21. Threading the Truss Cable (2055 Model) Figure 22. Threading the Truss Cable (65' Models) P1512021 R6...
  • Page 51: Truss Cables For 75' - 95' Models

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4.13.2 Truss Cables For 75' — 95' Models Table 15. Truss Cables (75' — 95' Models) Length Description Item — 3/8" Cable — 75' Conveyor 116' (41.45 m) 78' (20.7 m) — 136' (41.45 m) 93' (20.7 m) 3/8"...
  • Page 52 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 24. Threading the First Cable (A) Thread the Second Cable (B) 1. Thread the second cable (B) through the cable return located under cable bridge closest to the spout. 2. Pull the cable through the cable return until there is an equal amount of cable on either side. 3.
  • Page 53: Secure The Cables To The Anchor Brackets

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 2. Pull the cable through the cable return until there is an equal amount of cable on either side. 3. Working towards the hopper end, thread both ends of the cable between the two cable clamps of the center cable bridge all the way to the anchor bracket.
  • Page 54: Tighten The Truss Cables

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 27. Securing the Cable to the Anchor Bracket. Item Description 3/8" Thimble 5/6" x 6" Eyebolt 4.13.4 Tighten the Truss Cables Important Ensure that the hex nut closest to the thimble (1) is backed off to allow for adjustment, see Figure 1.
  • Page 55: Install The Truss Towers And Truss Tubes (105' - 120' Models)

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 5. Adjust the cable tension to remove any side-to-side bowing. 6. Tighten the hex nut to the lock the eyebolt (see Figure 29). Figure 29. Locking the Eyebolt 7. Tighten all of the 3/8" cable clamps on the cable bridges. 4.14.
  • Page 56 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 30. Truss Tower Brackets P1512021 R6...
  • Page 57 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 2. Starting at one end of the conveyor, attach a pair of five-bolt end joiner plates (8) to the low truss tower pair. 3. Thread a 1" hex nut (5) as far as possible onto the threaded rod end of a truss adjust tube (7). Refer to Figure 31 on page 58 Table 17 on page 4.
  • Page 58 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 17 Truss Tubes Components (continued) Item Description 7/16" x 1-1/4" Hex Bolt Gr8 7/16" Nylock Nut 3/4" Hex Nut Figure 31. Truss Tubes P1512021 R6...
  • Page 59: Install The Truss Cables (105' - 120' Models)

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4.15. Install the Truss Cables (105' — 120' Models) 1. Thread the lower cable (2) through the lower cable return (4), see Figure 32 on page 60 Table 18 on page 2. Pull the cable through the cable return until there is an equal amount of cable on either side. 3.
  • Page 60: Secure The Cables To The Turnbuckle Eyebolts

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 32. Truss Cable Layouts (105' — 120' Models) 4.15.1 Secure the Cables to the Turnbuckle Eyebolts Repeat the following steps for each cable end. 1. Open the turnbuckle (1) (eyebolts threaded out) as much as possible. P1512021 R6...
  • Page 61 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 2. Slide a 1/2" thimble (2) through the turnbuckle eyebolt. 3. Slide three 1/2" cable clamps (3) down one end of the cable. 4. Slide the end of cable over the thimble and through the eyebolt until there is 3' cable overlap. 5.
  • Page 62: Tighten The Truss Cables

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 4.15.2 Tighten the Truss Cables Important Ensure that the hex nut closest to the thimble is backed off to allow for adjustment. 1. Tighten the cables by adjusting the turnbuckle eyebolts. These cables must be very tight. 2.
  • Page 63 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Table 20 Types of Weather Guard (continued) Type of Weather Guard Section Identifier 10' (3.05 m) Standard 4' (1.22 m) Flared 5' (1.52 m) Flared 5' (1.52 m) Flat Guard -Above S-Drive Upper Transition 2' (0.61 m) Standard P1512021 R6...
  • Page 64 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 21. Components to Install the Weather Guard onto the Tube Bracket ITEM DESCRIPTION Bi-Mount Plate Cast Capscrew 3/8" x 1-1/4" Flat Head Socket Nylon Locknut 3/8" Figure 34. Installing a Weather Guard Section P1512021 R6...
  • Page 65 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY The figures below show weather guard sections (letters) and bracket locations (arrows). Figure 35. Weather Guard Section Locations (35' — 75' Models) P1512021 R6...
  • Page 66 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 36. Weather Guard Section Locations (85' — 120' Models) P1512021 R6...
  • Page 67: Install The Guiding Roller (2045 Model Only)

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4.17. Install the Guiding Roller (2045 Model Only) This procedure provides instruction to install the guiding roller onto a 2045 model conveyor. For component identification and placement refer to: • Table 22 on page 67 •...
  • Page 68: Install The Belt

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 4.18. Install the Belt This section describes how to install the conveyor belt in the tube. Refer to the packing slip for the length of the conveyor belt used in the installation. Thread a Fish Tape through the Conveyor Tube 1.
  • Page 69 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Thread the Conveyor Belt 1. From the spout end, pull the fish tape until the belt emerges from the spout. Figure 40. Conveyor Belt Pulled Through the Spout 2. Wrap the belt around the spout roller and pull it back under the conveyor tube up to the s-drive. 3.
  • Page 70 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 41 S-Drive Conveyor Belt Path (continued) Item Description Drive Roller Pinch Roller Bolt Take-up Roller Bolt Take-up Roller Pinch Roller Return Roller 7. Wrap the remaining conveyor belt around the hopper roller (7) and under the tube. Figure 42.
  • Page 71 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 43. Using a Strap Puller Item Description Strap Puller Vise Grip Belt Lacing Lacing Pin 4. On both corners of the trailing edge of the belt, trim a tapered notch to prevent fraying. P1512021 R6...
  • Page 72 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 44. Tapering the Trailing Edge of the Belt BELT TRAVEL DIRECTION TRAILING SIDE OF BELT NOTCHED Tighten the Conveyor Belt Use the s-drive take-up roller bolts to set the belt tension. 1.
  • Page 73: Install The Hopper Belt Guard (55' - 120' Models)

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 45. S-Drive Roller Bolts and Pipes Item Description Take-up Roller Bolt Pinch Roller Bolt Pinch Pipe Spring Take-up Pipe The belt will require final tension and alignment after the conveyor is fully assembled. 4.19.
  • Page 74 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 23 Hopper Belt Guard Components (continued) Description Quantity Item Bolt Hex 1/4" x 3/4" Nut Hex 1/4" Flat Washer 1/4" USS Lock Washer 1/4" Figure 46. Hopper Belt Guard Components P1512021 R6...
  • Page 75: Install The Weather Guard Mount Bar

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4.20. Install the Weather Guard Mount Bar This procedure describes how to install the mount bar assemblies on the weather guard. For component identification and placement refer to: • Table 24 on page 75 •...
  • Page 76 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 47. Mount Bar Assemblies Type A: SPOUT Mount Bar (Cross Bar with No Roller) HOPPER Type B: SPOUT Mount Bar with Roller HOPPER SPOUT Type C: Mount Bar with Roller and Guide Blocks (Note: Slide belt guide blocks toward outside of slotted HOPPER...
  • Page 77 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY The figures below show the weather guard mount bar locations (arrow/letter). Figure 48. Mount Bar Schematic Diagram (35' - 75') P1512021 R6...
  • Page 78 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 49. Mount Bar Schematic Diagram (85' - 120') P1512021 R6...
  • Page 79: Install The Collapsible Hopper Cloth

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4.21. Install the Collapsible Hopper Cloth Install the Hopper Shield 1. Install the hopper shield (3) onto the conveyor frame using 3/8" x 1" carriage bolts (1) and 3/8" nuts (2). Table 25. Hopper Shield Components Item Description 3/8"...
  • Page 80 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. Slide the two lower side frames (4) into the hopper cloth. 5. Slide the lower front frame (6) into the hopper cloth. 6. Slide the two lower back frames (3) into the hopper cloth. The lower frame remains loose at this time.
  • Page 81 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 51. Installing the Hopper Cloth Frame Install the Flashing 1. Glue the textured side of the front flashing (1) to the conveyor while ensuring it is flush. 2. Glue the textured side of the side flashing (2) to the conveyor while ensuring it is flush and overlapping the front flashing.
  • Page 82 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 52. Installing the Flashing Install the Pivot Shaft 1. Slide the pivot shaft (1) through the mounting holes. 2. Slide the hopper springs (3) over the ends of the pivot shaft. 3.
  • Page 83 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 53. Installing the Pivot Shaft, Hopper Springs, and Shaft Brackets 4. Connect the springs to the shaft brackets. 5. Secure the pivot shaft with a cotter pin. Install the Hopper Cloth 1.
  • Page 84 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 29 Components for Installing the Hopper Cloth onto the Conveyor (continued) Item Description 5/16" X 1" hex bolt 5/16" X 1" nut 1/4" X 1-1/4" elevator bolt 1/4" nut Self-tapping screw 1/4"...
  • Page 85: Install The Spout Bottom Cover

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4.22. Install the Spout Bottom Cover This procedure describes the installation of the Spout Bottom Cover. For component identification and placement refer to: • Table 30 on page 85 • Figure 55 on page 85 1.
  • Page 86: Install The Spout Hood

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 4.23. Install the Spout Hood For component identification and placement refer to: • Table 31 on page 86 • Figure 56 on page 86 1. Place the hood (2) around the bearing assembly. 2.
  • Page 87: Install The Wheels

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4.24. Install the Wheels For component identification and placement refer to: • Table 32 on page 87 • Figure 57 on page 87 1. Check if the pressure of tires matches the pressure indicated on the tire sidewall. 2.
  • Page 88: Assemble The A-Frame (35' - 55' Models)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 4.25. Assemble the A-Frame (35' – 55' Models) For component identification and placement refer to: • Table 33 • Figure 58 Ensure the wheels are mounted to the axle before beginning this procedure. 1.
  • Page 89: Install The Tube Lift Cable (35' - 55' Models)

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Table 33 Components to Assemble the A-Frame (continued) Item Description 1/2" Nylock Nut Axle Arm 1" x 2–1/2" Hex Bolt Figure 58. Assembling the A-Frame 4.26. Install the Tube Lift Cable (35' – 55' Models) 1.
  • Page 90 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 6. Run the cable from the bottom slider pulley towards the hopper and stop at the cable attach. 7. Loop the cable under and around the cable attach and secure it with two 5/16" cable clamps (2). 8.
  • Page 91 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 59. Installing the Tube Lift Cable P1512021 R6...
  • Page 92: Assemble The Scissor-Lift Frame (65' - 95' Models)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 60. Tube Lift Cable Routing 4.27. Assemble the Scissor-Lift Frame (65' — 95' Models) Note Position frame components close to the conveyor tube before assembly. 1. Mount wheels (33) to extendable stubs (17) with 1/2” fine thread bolts (20). Attach the extendable axle stubs to the axle (3) with a hitch pin (22) and a hairpin (24).
  • Page 93 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 9. Bolt the lower ladder brace (4), the transport brace (14), and the ladder cross tube (13) to the ladder arms (10) using bolts (20) and nuts (26), and u-bolts (31) and nuts (28). Do not tighten. 10.
  • Page 94 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 35 Scissor Lift Components (continued) Item Description Quantity 65'/75' 85'/95' Lower Lift Arm Brace Upper Lift Arm Brace Ladder Cross Tube Transport Brace Axle Arm Upper Lh Axle Arm Upper Rh Axle Extension Bolt Hex 1”...
  • Page 95 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 61. Scissor-Lift Frame for 65’ to 95’ Models P1512021 R6...
  • Page 96: Assemble The Scissor-Lift Frame (105' - 120' Models)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 62. Tube Lift Points Figure 63. Upper Frame Connection 4.28. Assemble the Scissor-Lift Frame (105' — 120' Models) The following procedure provides instruction to assemble the scissor frame. For component identification and placement refer to Table 36 —...
  • Page 97 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 64. General Components of the Scissor Frame Install the Axle Arms onto the Axle Shifting components while assembling. Chock the wheels before beginning work. Failure to chock the wheels can result in injury and equipment damage.
  • Page 98 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 37 Axle Arm Components (continued) Item Description 1/2" Nylock Nut 1/2" x 1–3/4" Hex Bolt (Plated, GR8) Cross Brace Figure 65. Installing the Axle Arms Install the Scissor Arms 1. Position the scissor arm (3) into the bracket on the axle (2). 2.
  • Page 99 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Table 38 Scissor Arm Components (continued) Item Description 1" x 7–1/2" Lower Scissor Attach Pin 1" Flat Washer (Plated) Figure 66. Installing the Scissor Arms Install the Bowtie 1. Slide the bowtie (5) over the ends of the scissor arms (4). 2.
  • Page 100 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 39 Bowtie and Bowtie Cross Brace Components (continued) Item Description 1/2" x 1–1/2" Hex Bolt (GR8) Scissor Arm Bowtie 5/8" x 2" Hex Bolt (GR8) 5/8" Nylock Nut Figure 67. Installing the Bowtie Install the Lift Ladder and Transport Brace 1.
  • Page 101 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Note The transport brace will be tightened after the tube has been attached. Table 40. Lift Ladder and Transport Brace Components Item Description 1/2" Nylock Nut Transport Brace 1/2" x 1–3/4" Hex Bolts (GR8) Lift Ladder 7/16"...
  • Page 102 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 2. Position the hydraulic cylinders (1) with the rod end towards the bowtie. 3. Secure the rods with clevis pins (2) and hairpin clips (3). Table 41. Hydraulic Cylinder Components Item Description 4–1/2"...
  • Page 103 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 6. At the connection closest to the spout, fasten the tube to the frame with 1" x 5" hex bolts (1), tube frame pins (2), and 1" locknuts (3). 7. Tighten the bolts on the transport brace. 8.
  • Page 104 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 70. Attaching the Tube to the Frame P1512021 R6...
  • Page 105 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 71. Correct Position of Tube Frame Pins P1512021 R6...
  • Page 106: Plumb The Scissor-Lift Frame Hydraulic Cylinders (65' - 95' Models)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 72. Installing the Scissor Rest 4.29. Plumb the Scissor-Lift Frame Hydraulic Cylinders (65’ – 95’ Models) This procedure provides instructions to plumb the hydraulic cylinders of 65' — 95' conveyors For component identification and placement refer to Table 43 on page 107 Figure 73 on page 108 1.
  • Page 107 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Equipment Damage Do not make bends in the hydraulic hose too tight. The bends must have a radius of at least 4" to prevent failure of the hose. 6. Route the hose through the back to the hopper. 7.
  • Page 108: Plumb The Scissor-Lift Frame Hydraulic Cylinders (105' - 120' Models)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 73. Hydraulic Plumbing for 65' to 95' Models 4.30. Plumb the Scissor-Lift Frame Hydraulic Cylinders (105’ – 120’ Models) This procedure provides instructions to plumb the hydraulic cylinders of 105' — 120' conveyors For component identification and placement refer to Table 44 Figure 74...
  • Page 109: Drive Assemblies

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Table 44 Hydraulic Cylinder Components (continued) Ball Valve 1/2” (bvcs3103-d) Hose 3/8 (75') Hydraulic Cylinder 2x40 Quick Coupling Nipple-1/2"FPT Swivel 90 - 1/2mpt X 1/2fpt Tee-swivel-1/2” Fem Figure 74. Hydraulic Plumbing for 105' to 120' Models 4.31.
  • Page 110 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 75. PTO Shaft and Gearbox 3. Tighten both set screws on the yoke. 4. Install the gearbox stabilizer (6) with a 1/2" x 1-1/2" bolt (8) through the hole in the side of the s-drive and a 1/2"...
  • Page 111 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Table 45 Side PTO Components (continued) ITEM DESCRIPTION Bolt Hex 1/2" x 2" GR8 Nut Nylock 1/2" Flat Washer 1/2" Plated USS Washer Lock 1/2" Pin Hitch 1/4" Hairpin 3/16" x 3-1/4" Gearbox Par 2:1 CW/CW 1-1/2"...
  • Page 112: Install The Front Pto Drive (2000 And 2400 Series)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 4.31.2 Install the Front PTO Drive (2000 and 2400 Series) This procedure describes the installation of the hitch, gearbox, drive shafts, and guards. For component identification and placement refer to: • Table 46 on page 112 Table 52 on page 119 •...
  • Page 113 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Install the 5190 Gearboxes 1. Fill each of the two 5190 gearboxes (1) with 80W-90 gear lube until oil flows out the side of the indicator port. 2. Attach the gearboxes to the gearbox mount with 1/2" x 1–1/2" hex bolts (4) and 1/2" lock washers (3). 3.
  • Page 114 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 78. Installing the 5190 Gearboxes Assemble the Swing Gearbox Side Mount 1. Attach the top plate (5) of the swing gearbox side mount to the side plate (4) with 1/2" x 9" bolt (7), 1/2" flat washers (2), and 1/2"...
  • Page 115 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 79. Assembling the Swing Gearbox Side Mount Install the Swing Gearbox onto the S-Drive 1. Fill the 6190 gearbox (11) with 80W-90 gear lube until oil flows out the side of the indicator port. 2.
  • Page 116 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Important Refer to Table 50 on page 117 before tightening the bolts. Table 49. Swing Gearbox Components Item Description 1/2" Nylock Nut Locking Collar/Bearing Gearbox Side Mount 1/2" x 1–1/2" Hex Bolt 1/2"...
  • Page 117 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 80. Installing the Swing Gearbox Table 50. Tightening the Bolts of the Swing Gearbox Tighten these normally after the belt is aligned. Do not tighten to a point where the connection is rigid;...
  • Page 118 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Install the PTO and Drive Shafts 1. Connect the drive shaft (4) and the 3/8" x 2" keys (3) to the 6190 gearbox (1) and 5190 gearbox (5) with 3/8" x 2" keys (3) and 3/8" x 3" spring pins (2). 2.
  • Page 119 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4. Attach the guard (1) to the 6190 gearbox with two 1/2" x 1-1/2" bolts (5) and 1/2" lock washers (4). Note A 3/8" nut and 3/8" flat washer are used to keep the guard attached to the 6190 gearbox closed during operation.
  • Page 120: Install The Electric Drive (2000 Series)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 4.31.3 Install the Electric Drive (2000 Series) 1. Align the gearbox (23) bottom shaft hole and slide with 3/8" x 4-3/8" key (27), 1/2" x 3" bolt (7), 1/2" flat washer (20), 1/2" lock washer (37), and 1/2" x 3" bolt (7). 2.
  • Page 121 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Table 53 Electric Drive (2000 Series) Components (continued) ITEM DESCRIPTION Flat Washer 1/2" USS Bare Flat Washer 3/4" USS Plated Flat Washer 3/8" USS Plated Gearbox Par 4:1 Cw/cw 1-1/2" M590a Gearbox Stabilizer Hd Electric Mount Pin Key 3/8"...
  • Page 122: Install The Electric Drive (2400 Series)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 83. Installing Electric Drive (2000 Series) onto S-Drive 4.31.4 Install the Electric Drive (2400 Series) 1. Attach the offset clamp support bottom (16) to the s-drive using 1/2" x 1-1/2" bolts (1), 1/2" lock washers (13), and 1/2"...
  • Page 123 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 3. Place the electric offset clamp (11) on the tube and line it up with the mounting brackets welded onto the tube. Secure to the brackets with bolts (2) and 1/2" x 1-1/2" nylock nuts (4). Lift the offset clamp support top (17) and attach to the bottom of the electric offset clamp (11) with 1/2"...
  • Page 124 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 54 Electric Drive (2400 Series) Components (continued) ITEM DESCRIPTION 24 Electric Offset Clamp Nut Hex 1/2" Washer Lock 1/2" Flat Washer 1/2" Plated USS Flat Washer 3/4" Plated USS 24 Elec Offset Clamp Support Bottom 24 Elec Offset Clamp Support Top Threaded Rod 1/2"...
  • Page 125 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 84. Electric Motor Mount (2400 Series) P1512021 R6...
  • Page 126: Install The Hydraulic Wet Kit To Electric Drive (2000 Series)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 85. Electric Drive Components (2400 Series) 4.31.5 Install the Hydraulic Wet Kit to Electric Drive (2000 Series) Note The electric s-drive kit should be assembled prior to assembling the wet kit. Table 55.
  • Page 127 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Table 55 Hydraulic Wet Kit (2000 Series) Components (continued) ITEM DESCRIPTION Nut Nylock 5/16" Nut Nylock 3/8" Nut Nylock 7/16" Nut Nylock 1/2" Tek Screw 1/4" x 1" Flat Washer, 1/4" USS PLATED Pulley 4-1/2"...
  • Page 128 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Figure 86. Installing Hydraulic Wet Kit onto Electric Drive (2000 Series) P1512021 R6...
  • Page 129: Install The Hydraulic Wet Kit To Electric Drive (2400 Series)

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 1. Uninstall the existing plastic guard. 2. Position the control valve bracket (6) and over-center plastic tank mounts (4) with u-clamps (5) and insert 1/2" x 2-1/2" tap bolts (9) and 1/2" nylon locknuts (15). Partially tighten the parts allowing enough room to slide them on the tube for adjustment.
  • Page 130 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD Table 56 Hydraulic Wet Kit (2400 Series) Components (continued) ITEM DESCRIPTION Over-Center Plastic Tank Mount U-Clamp 2" Control Valve Bracket Wet Kit Pump Guard 24 Wet Kit Hyd Pump Mount Adaptor 24 Wet Kit Hyd Pump Back Guard Carriage Bolt 7/16"...
  • Page 131 PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY Figure 87. Installing Hydraulic Wet Kit onto Electric Drive (2400 Series) P1512021 R6...
  • Page 132 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 1. Uninstall the existing large steel guard. 2. Position the control valve bracket (8) and over-center plastic tank mounts (6) with 2" u-clamps (7) and insert 1/2" x 2-1/2" tap bolts (13) and 1/2" nylon locknuts (20). Partially tighten the parts allowing enough room to slide them on the tube for adjustment.
  • Page 133: Install The Shaft Guard

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4.32. Install the Shaft Guard For component identification and placement refer to: • Figure 88 on page 133 1. Mount the shaft guard (2) over the roller shaft and onto the flange bearing carriage bolts. 2.
  • Page 134: Install The Inspection Step

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 4.33. Install the Inspection Step This procedure describes the installation of the Inspection Step which is used on Gas/Electric Drives. For component identification and placement refer to: • Table 57 on page 134 •...
  • Page 135: Install The Manual Container

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 4. ASSEMBLY 4.34. Install the Manual Container This procedure describes the installation of the Manual Container. For component identification and placement refer to: • Figure 91 on page 135 1. Position the manual container (1) on the axle arm. 2.
  • Page 136: Attach The Jack

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – STANDARD 4.35. Attach the Jack This procedure describes the installation of the jack on the conveyor. For component identification and placement refer to: • Figure 92 on page 136 1. Insert the jack (1) into the jack stub (located on the conveyor hitch). 2.
  • Page 137: Specifications For S-Drive Standard Conveyor (2000 Series: 35' - 55')

    Electric Weight A (ft) B (ft) Angle (°) C (ft) B (ft) Angle (°) Width Model# Length (ft) (hp) (hp) (lb) (ft) 2035 77' 10" 2765 16.1 16.9 30.0 10.7 17.4 16.0 35.0 40.0 15.0 2045 97' 10" 3098 20.8 21.4...
  • Page 138: Specifications For S-Drive Standard Conveyor (2000 And 2400 Series: 65' - 120')

    6. SPECIFICATIONS FOR S-DRIVE STANDARD PORTABLE GRAIN BELT CONVEYOR – STANDARD CONVEYOR (2000 AND 2400 SERIES: 65' — 120') 6. Specifications for S-Drive Standard Conveyor (2000 and 2400 Series: 65' — 120') Table 59. S-Drive Standard Conveyor (2000 and 2400 Series: 65' — 120') UP —...
  • Page 139: Appendix

    PORTABLE GRAIN BELT CONVEYOR – STANDARD 7. APPENDIX 7. Appendix 7.1. Bolt Torque Table 60 on page 139 gives the correct torque values for various hardware. Tighten all bolts to the torque specified, unless otherwise noted. Check tightness periodically, using Table 60 on page 139 as a guide.
  • Page 140: Batco Limited Warranty

    8. Batco Limited Warranty This warranty relates to Batco Conveyors (the “Product”) sold by Batco-Rem, (which is a division of Ag Growth Industries Partnership, referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the “Buyer”).
  • Page 141 PORTABLE GRAIN BELT CONVEYOR – STANDARD 8. BATCO LIMITED WARRANTY P1512021 R6...
  • Page 142 Mailing: Box 1750, Swift Current, Saskatchewan S9H 4J8, CANADA Toll-Free: (877) 667-7421 (Canada & USA) Phone: (306) 773-7779 Fax: (306) 778-2524 Email: info@batcomfg.com Web: www.batcomfg.com Batco is part of the Ag Growth International group ©Ag Growth International Inc. 2017 Printed in Canada...

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