vacuubrand MD 4C EX Instructions For Use Manual

vacuubrand MD 4C EX Instructions For Use Manual

Chemistry diaphragm pumps with atex conformity

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Technology for Vacuum Systems
Instructions for use
MZ 2C EX
MD 4C EX
MV 10C EX
MZ 2C EX + AK + EK
MZ 2C EX + IK + EK
MD 4C EX + AK + EK
MV 10C EX + AK + EK
Chemistry diaphragm pumps
with
ATEX conformity
Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check carefully
the validity of this document with respect to his product. manual-no.: 999128 / 29/04/2014

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Table of Contents
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Summarization of Contents

Safety Information
General Information
Basic instructions for handling the equipment before installation or operation.
Intended Use
Specifies the authorized applications and limitations of the pump.
Setting up and Installing the Equipment
Guidelines for properly installing the pump and system components.
Inlet and Outlet Connections
Instructions for connecting pump inlet and outlet ports, grounding, and gas tightness.
Inert Gas Purge and Gas Ballast
Guidelines for using inert gas and gas ballast with safety precautions.
Electrical Connection
Guidelines for safe and correct electrical hookup by trained personnel.
Ambient and Operating Conditions
Specifies environmental requirements and ATEX conformity for safe operation.
Safety During Operation
General Hazards and Precautions
Covers preventing fluid release, contact with vacuum, explosive mixtures, and hot surfaces.
System Safety and Pressure Management
Focuses on pipelines, catchpots, and pressure limits for safe operation.
Operational Safety Measures
Addresses chemical handling, protective clothing, failure management, and leak rates.
Maintenance and Repair
Wear Parts Replacement
Guidance on replacing wear parts like diaphragms, valves, and bearings.
Maintenance Procedures
Steps for safe maintenance, isolation, and decontamination.
Notes regarding devices with ATEX conformity
ATEX Compliance and Responsibilities
Explains ATEX directives, user/manufacturer responsibilities, and marking.
Use and operation
Installing in a Vacuum System
Instructions for connecting all lines, grounding, and system setup.
During Operation
Guidelines and precautions for operating the pump under various conditions.
Shutdown Procedures
Steps for safely shutting down the pump for short-term or long-term.
Troubleshooting Common Issues
Identifies common faults, their causes, and remedies for the pump.
Replacing Diaphragms and Valves
Detailed instructions and precautions for replacing pump wear parts.
Spare Parts Identification
Lists available spare parts and their corresponding order numbers.
Pump Head Maintenance and Assembly
Covers cleaning, inspecting, replacing parts, and assembling pump heads.
Performance Checks and Fittings Assembly
Procedures for checking pump head performance and assembling fittings.
Overpressure Safety Valve Inspection
Instructions for inspecting and replacing safety valves at the outlet and manifold.
Assembling Fittings with PTFE Bond
Guidance on sealing threads with PTFE bond for leak-tight and conductive connections.
Notes on return to the factory
Repair, Return, and DAkkS Calibration Process
Procedures for returning equipment for repair, including safety forms and decontamination.
Health and Safety Clearance Form
Details the mandatory form for equipment handling and safety declarations.

Table of Contents