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Manuals
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Edwards Manuals
Controller
EXC300M
Instruction manual
Edwards EXC300M Instruction Manual
Turbomolecular pump controllers
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Contents
Table of Contents
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Table of Contents
Table of Contents
Introduction
Scope and Definitions
Description
Controls and Indicators (EXC120/300/300M Only)
EXC120 Controller Front Panel
EXC300/300M Controller Front Panel
Bakeout Band Control (EXC120/300/300M Only)
Connection of an Active Gauge
Backing Pump Control (EXC120/300/300M Only)
Logic Interface
Introduction
Electrical Supplies
Control Inputs
Status Outputs
Analogue Outputs
Vent-Valve Control
Vent on Stop
Vent on Fail and Vent on Axial Emergency
Controller Fail Conditions
General
Internal Timer
Axial Emergency (EXC300M Only)
Electrical Connections
Rear Panel of the EXC120 Controller
Rear Panel of the EXC120E Controller
Rear Panel of the EXC300/300M Controller
Technical Data
Operating and Storage Conditions
Mechanical Data
Electrical Data
Electrical Connectors
Factory Settings
EXC120, EXC300 and EXC300M Controller Dimensions (MM)
EXC120E Controller Dimensions (MM)
Installation
Unpack and Inspect
Fit the Controller
Introduction to Controller Electrical Connections
Schematic Diagram of EXC120 & EXC120E Controller Electrical Connections
Schematic Diagram of EXC300 & EXC300M Controller Electrical Connections
Connect the Electrical Supply
Connect Additional Earth (Ground) Bonding (if Required)
Connect the EXT Pump
Connect the Backing Pump (EXC120/300/300M Only)
Connect the Bakeout Band (EXC120/300/300M Only)
Connect an Active Gauge
Direct Operation of the Backing Pump
Operation of the Backing Pump through a Contactor
Connect the Logic Interface to Your Equipment
Adjust the Normal Speed Setpoint
Adjust the Internal Timer
Configure the Controller
Introduction
Enable/Disable the Internal Timer to Monitor Low Pump Speed
Top Cover of the Controller
Vent Options
Operation
Start-Up
Standby
Bakeout Band Control (EXC120/300/300M Only)
Operation with High Inlet Pressure
Operation with High Pump Temperature
The Hours Counter (EXC300 Only)
Normal Shutdown
Automatic Shutdown after Fail Condition
Reset the Controller after Fail Condition
Electrical Supply Failure
Maintenance
Safety
Replace a Fuse
Introduction
Replace the Electrical Supply Fuse
Replace the Bakeout Band Fuse (EXC120/300/300M Only)
Fault Finding
Clean the Controller
Storage and Disposal
Storage
Disposal
Spares and Accessories
Introduction
Spares
Accessories
Pump-To-Controller Cable
BX Bakeout Band (EXC120/300/300M Only)
TAV Vent-Valve
ACX Air-Cooler
Active Vacuum Gauges
Engineering Diagrams
EXC120/120E/300 Controller to EXT Pump Connections
EXC300M Controller to EXT Pump Connections
Active Gauge Connector
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Controls and Indicators (Exc120/300/300M Only)
2
Logic Interface
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Description
EXC120 Controller
EXC120E Controller
EXC300 Controller
EXC300M Controller
Instruction Manual
EXC Turbomolecular Pump Controllers
D396-14-880
Issue J Original
Item Number
D396-16-000
D396-17-000
D396-14-000
D396-15-000
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Summarization of Contents
Introduction to EXC Controllers
Scope and Definitions
Defines the scope of the manual and key terms for the EXC Controllers.
Product Description
Explains the functionality, features, and operation of the EXC Controllers.
Controls and Indicators
Details the front panel controls and indicator lights for EXC120/300/300M models.
Bakeout Band Control
Guides on operating the bakeout band accessory with the controller.
Active Gauge Connection
Instructions for connecting external active vacuum gauges to the controller.
Backing Pump Control
Describes controlling the backing pump via the controller's relay.
Logic Interface Overview
Introduces the controller's logic interface for external control signals.
Vent-Valve Control
Explains how the controller manages vent-valve operation based on pump speed.
Controller Fail Conditions
Covers causes and effects of the controller tripping into a Fail condition.
Electrical Connections
Overview of the controller's rear panel electrical connection points.
Technical Data
Operating and Storage Conditions
Specifies environmental limits for controller operation and storage.
Mechanical Data
Provides physical dimensions and mass specifications for the controllers.
Electrical Data
Details electrical characteristics and logic interface specifications.
Electrical Connectors
Lists connector types and specifications for various controller interfaces.
Factory Settings
Outlines default configurations for normal speed setpoint and internal timer.
Installation Guide
Unpacking and Inspection
Instructions for checking package contents and inspecting the controller.
Fitting the Controller
Guidelines for physically mounting the controller unit in various configurations.
Connecting Electrical Interfaces
Overview of logic interface connections to external equipment.
Connecting the Electrical Supply
Details on connecting the main power supply to the controller.
Grounding and Bonding
Instructions for protective earthing and EMC bonding.
Connecting the EXT Pump
Guide for connecting the controller to the turbomolecular pump.
Connecting the Backing Pump
Instructions for connecting and controlling a backing pump.
Connecting the Bakeout Band
How to connect the bakeout band accessory.
Connecting an Active Gauge
Guide for connecting active vacuum gauges.
Connecting the Logic Interface
Detailed steps for connecting the logic interface to external equipment.
Adjusting Normal Speed Setpoint
How to set the normal operating speed threshold for the controller.
Adjusting the Internal Timer
Procedure for setting the internal timer duration for pump speed monitoring.
Configuring the Controller
Explains using DIP switches for controller application configuration.
Operation Procedures
System Start-up
Step-by-step procedure to start the pump system correctly.
Standby Mode
How to select and use the standby operating mode for the pump.
Bakeout Band Operation
How to operate the bakeout band during system use.
Operation with High Inlet Pressure
How the controller handles high inlet pressure conditions.
Operation with High Pump Temperature
How the controller manages high operating temperatures.
Hours Counter (EXC300)
Explains the function and display of the hours counter on the EXC300.
Normal Shutdown Procedure
Step-by-step guide to safely shut down the pump system.
Automatic Shutdown on Fail
Details automatic shutdown sequences upon detecting a failure condition.
Resetting After Fail Condition
Procedure to reset the controller after a fail condition has occurred.
Electrical Supply Failure
Describes controller and pump behavior during power interruptions.
Maintenance and Troubleshooting
Safety Precautions
Essential safety guidelines for performing maintenance tasks on the controller.
Replacing Fuses
Instructions for replacing electrical supply and bakeout band fuses.
Fault Finding Guidance
Advice on troubleshooting controller issues and failure modes.
Cleaning the Controller
Recommendations for cleaning the exterior of the controller.
Storage and Disposal
Storage Guidelines
Instructions for proper storage of the controller until use.
Disposal Procedures
Safety and environmental guidelines for controller disposal.
Spares and Accessories
Introduction to Spares
Information on ordering spare parts and accessories from Edwards.
Available Spares
Lists part numbers for spare cables and connectors for the controllers.
Available Accessories
Lists various accessories like cables, bands, coolers, and gauges.
Engineering Diagrams
Pump to Controller Connections
Shows electrical connection schematics for EXC controllers and EXT pumps.
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