Edwards D395-92-000 Instruction Manual
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Edwards D395-92-000 Instruction Manual

Turbo and active gauge controller
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D395-92-880
Issue D
Instruction Manual
Turbo and Active Gauge Controller
Description
Item Number
Turbo and Active Gauge Controller
D395-92-000
Original Instructions

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Summary of Contents for Edwards D395-92-000

  • Page 1 D395-92-880 Issue D Instruction Manual Turbo and Active Gauge Controller Description Item Number Turbo and Active Gauge Controller D395-92-000 Original Instructions...
  • Page 2 Declaration of Conformity Edwards Limited, Crawley Business Quarter, Manor Royal, Crawley, West Sussex, RH10 9LW, UK declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s) D395-92-000 Turbo and Active Gauge Controller...
  • Page 3 P200-10-072 Issue A Material Declaration In accordance with the requirements of the Chinese regulatory requirement on the Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products Order No. 32 (also known as ‘China RoHS2’) and SJ/T 11364 Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical Products: Product Product Label...
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  • Page 5: Table Of Contents

    Units screen ......................22 Electrical supply failure ....................23 Maintenance ..................24 Fault finding guide ......................24 Cleaning the controller ....................24 Software upgrade .......................24 © Edwards Limited 2016. All rights reserved. Page i Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 6 Mains powered pumps with logic interface connection ............12 Mains powered backing pumps connections ................ 13 Connecting an isolation valve ..................14 TAG Controller overlay ....................15 Menu Structure ......................16 Page ii © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 7 Gauge ID numbers ......................18 Fault finding guide ......................24 Accessories ....................... 26 Error numbers ......................29 Trademark credits Barocel™ is a registered trademark of Edwards. © Edwards Limited 2016. All rights reserved. Page iii Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 8 D395-92-880 Issue D This page has been intentionally left blank. Page iv © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 9: Introduction

    Introduction Scope and definitions This manual provides installation, operation and maintenance instructions for the Edwards Turbo and Active Gauge Controller. You must use the Controller as specified in this manual. Read this manual before you install and operate the Edwards Turbo and Active Gauge Controller. Important safety information is highlighted as WARNING and CAUTION instructions;...

  • Page 10: Configuration Example

    H. Pump extension cable 2 m (optional) D. Backing pump J. 0.5 m active gauge cable E. Turbomolecular pump K. Power supply Page 2 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 11: Technical Data

    Phoenix 2-way Mating part Phoenix order number 1881325 (Supplied with TAG) Power supply 24 V d.c. nominal Maximum power output 3.6 W © Edwards Limited 2016. All rights reserved. Page 3 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 12: Power Connector

    Figure 3 - Pin connections for a Kycon KPPX-4P mating part Table 3 - Power connector pin-out Description 24 V 24 V Screen Page 4 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 13: Turbomolecular Pump

    Relay coil rating (when using external relay) 24 V d.c. 5 W max. Refer to Figure 4 for pin connections and Table 5 for pin out. © Edwards Limited 2016. All rights reserved. Page 5 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 14: Active Gauge

    Table 6 - Active gauge connector pin-out Function Power supply positive Power supply common Signal input Identification Signal common Control line 1 Control line 2 Page 6 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 15: Total Power Consumption

    Over voltage and over current - resettable Mass 1.1 kg Storage temperature -20 to 85 °C Operating temperature 0 to 40 °C Approvals CE, UL/CUL, TUV, FCC © Edwards Limited 2016. All rights reserved. Page 7 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 16: Installation

    Unpack and inspect Remove all of the packaging material and check the TAG. If the Controller is damaged, follow the Edwards return of equipment procedures that are laid out in the back of this manual. Do not use the Controller if it is damaged.

  • Page 17: Panel Mounting

    Allow 150 mm at the rear for cables. Allow 50 mm top and bottom and 15 mm to the sides for sufficient air circulation. Figure 7 - Panel cut-out required Figure 8 - Panel mounting the TAG © Edwards Limited 2016. All rights reserved. Page 9 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 18: Rear Panel Description

    If you are using the power supply accessory, simply connect it to the Power In connector on the TAG Controller and connect the mains to the IEC inlet of the power supply accessory. Suitable cables are available from Edwards, see...

  • Page 19: Assembly Of Dc Power Connector

    Spring (D) remains in place and does not go underneath either the Plastic Enclosure (C) or the Plastic Guide (E) or twists during assembly. A significant amount of force may be necessary to lock the two assemblies together. © Edwards Limited 2016. All rights reserved. Page 11 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 20: Connecting A Turbomolecular Pump

    Figure 12 - Mains powered pumps with logic interface connection A. TAG Controller B. 15-way cable C. Mains powered pump D. Mains cable Page 12 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 21: Connecting An Isolation Valve

    Mains-powered backing pumps, which do not have a logic interface (e.g. E2M 1.5), can be controlled by the TAG Controller using an external relay. See Figure 13 for how to connect the relay. Edwards does not supply this relay. Figure 13 - Mains powered backing pumps connections A. To TAG controller B.

  • Page 22: Connecting An Active Gauge

    A single compatible active gauge can be connected to the TAG Controller. Fit the gauge using an Edwards active gauge cable into the gauge connector located on the rear panel (refer to Figure 9).

  • Page 23: Operation

    Controller, and continuing to hold it throughout the start-up process. The start-up screens will be displayed and then “Err01” will be shown to confirm successful reset. Disconnect any connected gauge and power cycle to clear this message. © Edwards Limited 2016. All rights reserved. Page 15 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 24: Menu Structure

    Figure 16 - Menu Structure Turbo Turbo Stop Turbo Started Gauge Gauge On/Off Vent Change Vent Option Change TSP option Calibrate Gauge Change Units Units Page 16 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 25: Turbo Screen

    Acknowledge Turbo STOP Fault code display when in Error NEXT Go to Gauge Screen or Scroll through menu screens Cancel Turbo STOP © Edwards Limited 2016. All rights reserved. Page 17 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 26: Gauge Screen

    OFF state and the display shows "OFF". When the gauge is turned on the display will show "Str" whilst the gauge is starting up and will then display pressure. Page 18 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 27: Vent Valve Screen

    Normally closed vent valves. Controlled venting from 100% to 50% full rotational speed, vent valve opens fully below 50% during stop but not fail conditions. Change Turbo Vent Vent option © Edwards Limited 2016. All rights reserved. Page 19 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 28: Turbo Set-Point Screen

    Then press the ENTER key to confirm the second digit and to Page 20 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 29: Calibrate Gauge Screen

    ENTER key again. The display shows "OFF" for 3s to confirm that the offset adjustment has been removed. © Edwards Limited 2016. All rights reserved. Page 21 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 30: Units Screen

    Torr, then the value will be displayed as 7.5 x 10 Torr. Turbo Units Change Units Page 22 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 31: Electrical Supply Failure

    When power to the control system is lost, you will not have any indication about pump rotational speed, yet the impeller may still be turning. © Edwards Limited 2016. All rights reserved. Page 23 Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 32: Maintenance

    10, and the display shows "???" when the gauge is connected, or “---” when the pump is connected, then you may need an upgrade. Please contact Edwards for details, quoting the serial number and the software version number of the TAG Controller. The software version number is shown on the display during power-up and is in the form "ISSxx".

  • Page 33: Storage And Disposal

    Dispose of the Controller and any components safely in accordance with all local and national safety and environmental requirements. Alternatively, you may be able to recycle the TAG Controller and/or cables; contact Edwards or your supplier for advice (also see below).

  • Page 34: Spares And Accessories

    The majority of these centres employ Service Engineers who have undergone comprehensive Edwards training courses. Order spare parts and accessories from your nearest Edwards company or distributor. When you order, please state for each part required: Model and Item Number of your equipment ...
  • Page 35 B580-66-010 TAV6 B580-66-020 Isolation Valves LCPV16EKA 24 V C417-51-200 LCPV25EKA 24 V C417-52-200 Power Supply Accessory 200 W power supply D395-92-800 © Edwards Limited 2016. All rights reserved. Page 27 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 36 D395-92-880 Issue D This page has been intentionally left blank. Page 28 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 37: Appendix A1 Error Numbers

    If this persists, reset serial communications by stopping and restarting the turbo or disconnecting and reconnecting the turbo lead. © Edwards Limited 2016. All rights reserved. Page 29 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 38 D395-92-880 Issue D This page has been intentionally left blank. Page 30 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

  • Page 39: Index

    Gauge screen key actions ......19 Units screen ..........22 Installation ..........8 Units screen key actions ....... 23 Introduction ..........1 Unpack and inspect ........8 © Edwards Limited 2016. All rights reserved. Page 31 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 40 D395-92-880 Issue D Vent valve screen ........19 Vent valve screen key actions ......20 Page 32 © Edwards Limited 2016. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
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  • Page 43 Download the latest documents from www.edwardsvacuum.com/HSForms/, follow the procedure in HS1, fill in the electronic HS2 form, print it, sign it, and return the signed copy to Edwards. Note: If we do not receive a completed HS2 form, we will not accept the return of the...
  • Page 44 edwardsvacuum.com...

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