Oriental motor CRD5114P Operating Manual

Oriental motor CRD5114P Operating Manual

5-phase stepping motor unit

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5-Phase Stepping Motor Unit
CRK
OPERATING MANUAL
Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety precautions.
Please read it thoroughly to ensure safe operation.
Always keep the manual where it is readily available.

Table of contents

1 Introduction .................................. 2
2 Safety precautions ....................... 4
3 Precautions for use ...................... 7
4 Preparation................................. 10
4.1
Checking the product ................ 10
4.2
drivers ....................................... 10
4.3
5 Installation .................................. 15
5.1
Location for installation ............. 15
5.2
Installing the motor.................... 15
5.3
Installing a load ......................... 17
5.4
permissible thrust load .............. 17
5.5
Installing the driver.................... 19
5.6
with EMC Directive.................... 21
Series
6 Connection..................................24
6.1
Connection example................. 24
6.2
connector housings .................. 27
6.3
6.4
6.5
Timing chart.............................. 33
7 Setting.........................................34
7.1
Step angle ................................ 34
7.2
Pulse input modes.................... 36
7.3
Smooth drive function............... 36
7.4
Motor current ............................ 37
8 Inspection....................................42
actions ........................................43
HP-4189-2

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Table of Contents
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Summarization of Contents

Introduction to CRK Series
Pre-Use Guidelines and Warnings
General usage advice and safety warnings before operating the product.
CRK Series Product Overview
Key features and functionality of the CRK series.
Compliance Standards and CE Marking
Details on compliance with UL, CSA, and EMC directives.
Low Voltage Directive Installation Advice
Installation advice for 24 VDC power supply.
EMC Directive Installation Measures
Notes on CE marking and EMC measures for compliance.
RoHS Hazardous Substances Compliance
Confirmation of RoHS directive compliance.
Safety Precautions for Operation
General Safety Guidelines
Environmental, personnel, and specific application safety rules.
Installation Safety
Safety measures for installing motor and driver in enclosures.
Connection Safety
Precautions for power supply, wiring, and cable connections.
Operation and Repair Safety
Safety during operation, power failure, and unauthorized modifications.
General Handling and Transportation Safety
Safety for fingers, hot surfaces, cables, and transport.
Operational and Disposal Safety
Safe operation practices and product disposal guidelines.
Precautions for Use and Limitations
Insulation Resistance Testing
Perform insulation tests separately for motor and driver.
Overhung and Thrust Load Limits
Avoid exceeding load limits to protect motor bearings.
Motor Surface Temperature Management
Maintain motor surface temperature below 100°C (212°F).
Maximum Static Torque Characteristics
Understanding static torque and reduced holding power.
Electrical Noise Prevention
Reference for EMC directive installation and wiring.
Geared Motor Backlash
Understanding and mitigating backlash in geared motors.
Geared Motor Maximum Torque
Importance of not exceeding maximum torque for geared types.
Gear Output Shaft Rotation Direction
Table defining rotation direction based on gear type and ratio.
Geared Motor Grease Management
Handling potential grease leakage from geared motors.
Regeneration Energy Management
Preventing driver damage from regenerative energy.
Preparation and Component Identification
Product Verification Upon Receipt
Confirming all items are included upon package receipt.
High-Resolution Motor-Driver Combinations
Lists compatible models for high-resolution types.
High-Torque Motor-Driver Combinations
Lists compatible models for high-torque types.
Standard Motor-Driver Combinations
Lists compatible models for standard types.
TH Geared Motor-Driver Combinations
Lists compatible models for TH geared types.
PL Geared Motor-Driver Combinations
Lists compatible models for PL geared types.
PN Geared Motor-Driver Combinations
Lists compatible models for PN geared types.
Harmonic Geared Motor-Driver Combinations
Lists compatible models for harmonic geared types.
Motor Component Identification
Identifies parts of the motor, showing the PK56□ type.
Driver Component Identification
Identifies driver components like connectors and potentiometers.
Installation Procedures and Guidelines
Installation Location Requirements
Specifies suitable environments and ambient conditions for installation.
Motor Installation Methods
Details motor installation direction and methods using bolts.
Motor Mounting Bolt Specifications
Table detailing bolt size, torque, and installation method for motors.
Connecting Loads to the Motor
Connecting loads via couplings, belt drives, or gear drives.
Motor Load Capacity Limits
Table of permissible overhung and thrust loads for motors.
Driver Installation Instructions
Details driver mounting requirements and hardware.
Driver Horizontal Mounting
Illustrates horizontal driver mounting with clearance requirements.
Driver Vertical Mounting
Illustrates vertical driver mounting with clearance requirements.
EMC Directive Installation and Wiring
Measures for EMI/EMS compliance according to the EMC Directive.
Mains Filter and Grounding Installation
Proper installation of mains filters and grounding methods.
Power and I/O Cable Wiring Guidelines
Recommendations for shielded cables and routing.
General Installation and Wiring Notes
Key points for connecting and wiring equipment.
Installation Wiring Diagram
Diagram showing typical motor and driver installation wiring.
Static Electricity Precautions for Drivers
Warning about static electricity and safe driver handling.
Connection Methods and Signal Explanations
NPN Input Connection Example
Illustrates wiring for NPN-type signal output controllers.
PNP Input Connection Example
Illustrates wiring for PNP-type signal output controllers.
Driver Connector Pin Assignments
Details pin configurations for driver connectors CN1, CN2, and CN3.
Motor Connector Pin Assignments
Shows pin assignments and colors for connector-type motors.
Connector Housings and Contacts
Lists suitable Molex contacts and housings for connections.
Driver Connector Part Numbers (Molex)
Specifies connector parts and tools for driver connections.
Motor Connector Part Numbers (Molex)
Lists connector parts and tools for motor connections.
Power Supply Connection Specifications
Specifies power supply voltage and current capacity.
PLS and DIR Input Signal Configuration
Explains PLS (CW) and DIR (CCW) inputs for control.
1-Pulse Input Mode Operation Details
Describes motor rotation based on DIR and PLS signals.
2-Pulse Input Mode Operation Details
Describes motor rotation based on CW and CCW pulse signals.
A.W.OFF Input Function
Explains the All Windings Off input for manual positioning.
C/S Input for Step Angle Switching
How C/S input selects step angle settings via DATA1/DATA2.
TIMING Output Signal Description
Describes the TIMING output and its relation to motor position.
System Signal Timing Chart
Illustrates timing relationships between various input/output signals.
Setting and Configuration Parameters
Setting the Motor Step Angle
How to set step angle using DATA1, DATA2, and resolution switches.
Step Angle Calculation Reference Table
Table correlating DATA settings to step angles and divisions.
Pulse Input Mode Selection Guide
Explains choosing between 1-pulse and 2-pulse input modes.
Configuring the Smooth Drive Function
Description of the smooth drive function for low vibration.
Motor Current Adjustment Overview
Explains setting operating and standstill motor current.
Setting Motor Operating Current
Step-by-step guide to setting operating current with an ammeter.
Adjusting Operating Current with RUN Potentiometer
Details using the RUN potentiometer for operating current adjustment.
Setting Motor Standstill Current
Guide to setting standstill current using the STOP potentiometer.
STOP Potentiometer Adjustment Notes
Precautions and notes for adjusting standstill current.
Inspection and Maintenance
Motor and Driver Inspection Checklist
Lists essential checks for motor and driver maintenance.
Driver Handling Safety Precautions
Cautionary notes on handling drivers due to static electricity.
Troubleshooting and Remedial Actions
Troubleshooting: Motor Not Energized/Loose Shaft
Troubleshooting for motor power or shaft issues.
Troubleshooting: Motor Fails to Run
Diagnosing and fixing issues when the motor does not operate.
Troubleshooting: Incorrect Rotation Direction
Resolving issues with opposite motor rotation.
Troubleshooting: Unstable Motor Operation
Troubleshooting unstable motor performance and synchronization loss.
Troubleshooting: Movement and Start-up Problems
Addressing problems with motor movement amount, slow start.
Troubleshooting: Electrical Noise Issues
Identifying and mitigating electrical noise effects.
Troubleshooting: Current Drop and Vibration
Troubleshooting current not dropping and excessive vibration.
Troubleshooting: Overheating and Timing Output
Addressing motor overheating and TIMING output problems.
Optional Accessories and Parts
Optional Motor Cables
Lists motor cables with lengths and applicable products.
Optional Driver Cable Sets
Describes the driver cable set for various connections.
Optional Motor Connector Sets (Molex)
Details connector sets, housings, contacts for motors.

Table of Contents