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HAUL MASTER 92174 Assembly And Operation Instructions Manual

Trailer with tailgate (1,265 lb. maximum payload capacity)
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TRAILER WITH TAILGATE
(1,265 LB. MAXIMUM PAYLOAD CAPACITY)
AssEMBLY AnD OPERATIOn InsTRUCTIOns
This trailer's Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle. After assembly and
attachment, pull up and down on the Hitch Coupler to make sure the hitch ball is fitting snugly in the Hitch Coupler.
There must be no play between the hitch ball and Hitch Coupler. If there is play, tighten the Adjustment Nut
until no play is present. If the Adjustment Nut is too tight, the Handle will not lock. Carefully read and follow the
complete instructions in this manual BEFORE setup or use.
If the Coupler is not secured properly, the ball could come loose while the trailer is in motion, possibly caus-
ing property damage, sERIOUs PERsOnAL InJURY, or DEATH.
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
sAVE THIs MAnUAL.
Copyright
2004, 2007 by Harbor Freight Tools
©
artwork contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for as-
sembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Model
92174
WARnInG!
IMPORTAnT InFORMATIOn
. All rights reserved. No portion of this manual or any
®
Manual Revised 07e, 09b, 09l

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Summary of Contents for HAUL MASTER 92174

  • Page 1 TRAILER WITH TAILGATE (1,265 LB. MAXIMUM PAYLOAD CAPACITY) Model 92174 AssEMBLY AnD OPERATIOn InsTRUCTIOns WARnInG! IMPORTAnT InFORMATIOn This trailer’s Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle. After assembly and attachment, pull up and down on the Hitch Coupler to make sure the hitch ball is fitting snugly in the Hitch Coupler.

  • Page 2: Table Of Contents

    Determining Correct Load Limit ............20 InsPECTIOn, MAInTEnAnCE, AnD CLEAnInG ........ 21 PARTs LIsT .................... 22 Hardware List .......................22 AssEMBLY DIAGRAM ................23 LIMITED 90 DAY WARRAnTY ............... 24 REV 07e For technical questions, please call 1-800-444-3353. SKU 92174 Page 2...

  • Page 3: Specifications

    COMPLETELY will void the warranty and can result in damage to the Trailer, property damage, or sERIOUs PERsOnAL InJURY. sAVE THEsE InsTRUCTIOns. REV 05k, 07h, 09b, 09l For technical questions, please call 1-800-444-3353. SKU 92174 Page 3...

  • Page 4: Work Area

    Maintain this product with care. Keep this product clean and dry for better and safer performance. Maintenance: For your safety, service and maintenance should be performed regularly by a qualified technician. For technical questions, please call 1-800-444-3353. SKU 92174 Page 4...

  • Page 5: Service

    Make sure the Coupler and the vehicle’s ball hitch (not included) are of equal mating size (2”) and are rated equal to or greater than the weight of the Trailer and its payload. REV 09b For technical questions, please call 1-800-444-3353. SKU 92174 Page 5...
  • Page 6 The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator. sAVE THEsE InsTRUCTIOns For technical questions, please call 1-800-444-3353. SKU 92174 Page 6...

  • Page 7: Assembly Instructions

    Tow Bar sAFETY CHAIn (A2). Insert a Bolt (8) horizontally (A13) through the side/forward mount- ing hole of the Hitch Coupler (A9), FIGURE B REV 05k, 06b, 07e For technical questions, please call 1-800-444-3353. SKU 92174 Page 7...
  • Page 8 Spring Plate. Then secure the Axle to the Spring assembly, using four Lock Nuts (3) and Spring Washers (3) for each end of the Axle. (see Figure C.) REV 06b, 07e For technical questions, please call 1-800-444-3353. SKU 92174 Page 8...
  • Page 9 Carefully slide the Hubs (A7) over the Spindles at each end of the Axle (A6). Insert the Bearings (A7) and the Flat Washer (A7) on the Spindles. Screw a Castle Nut For technical questions, please call 1-800-444-3353. SKU 92174 Page 9...
  • Page 10 Self Tapping Screws. Then, reattach the Lens to the Side Running Light. Repeat this procedure for the remaining Side Running Light on the left/forward side of the Trailer Frame. (see Figure E.) For technical questions, please call 1-800-444-3353. SKU 92174 Page 10...
  • Page 11 Frame (A1). Insert the two Pins (4) through the two Outer Hinge Slots and Inner Hinges. Then secure the Pins in place with the two Cotter Pins (5). (see Figures F and G.) REV 05c For technical questions, please call 1-800-444-3353. SKU 92174 Page 11...
  • Page 12 PIn (5) FIGURE G Raise the Rear Ramp (A5) to its up position. Then, lock the Rear Ramp in place with the two Pin Locks. (see Figure G.) REV 05c For technical questions, please call 1-800-444-3353. SKU 92174 Page 12...
  • Page 13 It is recommended that only a qualified technician perform the electrical service that may be needed to enable your particular make/model vehicle to power the Trailer’s 12 volt DC lighting system. For technical questions, please call 1-800-444-3353. SKU 92174 Page 13...

  • Page 14: Operating Instructions

    Trailer on a straight path. If the Trailer is allowed to turn off the straight path while backing up, the Trailer could jackknife, causing severe damage to the Trailer and to the towing vehicle. For technical questions, please call 1-800-444-3353. SKU 92174 Page 14...

  • Page 15: Tire Information

    Production options weight means - the combined weight of those installed regular production options weighing over 2.3 kilograms in excess of those standard items which they replace, not previously con- REV 07e For technical questions, please call 1-800-444-3353. SKU 92174 Page 15...

  • Page 16: Tire Markings

    This information is used to contact consumers if a tire defect requires a recall. • Maximum Load Rating - This number indicates the maximum load in kilograms and pounds that can be carried by the tire. REV 07e For technical questions, please call 1-800-444-3353. SKU 92174 Page 16...

  • Page 17: Tire Inflation And Load Limit

    See the Tire Care section starting on the following page for an explanation of tire pressure and see the Vehicle Load Limit section following that for an explanation of load limit. REV 07e, 09b, 09g For technical questions, please call 1-800-444-3353. SKU 92174 Page 17...

  • Page 18: Tire Care

    These “missing” pounds of pressure are what you will need to add. At a service station, add the missing pounds of air pressure to each tire that is underinflated. REV 07e For technical questions, please call 1-800-444-3353. SKU 92174 Page 18...

  • Page 19: Tire Size

    Tires should be removed from the rim to be inspected before being plugged and patched. A qualified mechanic should remove the tire from the rim, perform the repair, and remount the tire. REV 07e For technical questions, please call 1-800-444-3353. SKU 92174 Page 19...

  • Page 20: Vehicle Load Limit

    If the trailer’s load exceeds the cargo and luggage load capacity, then the trailer be unsafe resulting in hazardous effects, such as: Trailer’s tires will not be able to maintain traction properly, and stopping distance will be increased significantly. REV 07e For technical questions, please call 1-800-444-3353. SKU 92174 Page 20...

  • Page 21: Inspection, Maintenance, And Cleaning

    Check lug nut tightness Grease Bearings Repack Bearings ires Check Pressure (60 PSI) and Visual Inspection Check tread depth leCTriCal Check Tail and Brake Light Operation Check Electrical Ground Wiring REV 07e For technical questions, please call 1-800-444-3353. SKU 92174 Page 21...

  • Page 22: Parts List

    Lock Nut (M12) sets note: Some parts and hardware are listed and shown for illustration purposes only, and are not available individually as replacement parts or hardware. REV 05k, 06b, 07e, 07f For technical questions, please call 1-800-444-3353. SKU 92174 Page 22...

  • Page 23: Assembly Diagram

    AssEMBLY DIAGRAM REV 06b, 07e For technical questions, please call 1-800-444-3353. SKU 92174 Page 23...

  • Page 24: Limited 90 Day Warranty

    This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353 REV 07e For technical questions, please call 1-800-444-3353. SKU 92174 Page 24...

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