Rinnai CONSOLE Service Manual

Gas log flame fire

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SERVICE MANUAL

Sapphire - RIB2312

GAS LOG FLAME FIRE

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Page 1 SERVICE MANUAL Sapphire - RIB2312 GAS LOG FLAME FIRE...
Page 2 Intentionally Blank...
Page 3 All Rinnai products are certified by the Australian Gas Association as compliant to relevant Australian Standards. Rinnai New Zealand has been certified to ISO 9001 Quality Assurance by Telarc. All Rinnai products carry the “C Tick” symbol. This signifies compliance with...
Page 4 All rights reserved Produced by Technical Services Department 2017 - Issue 1 No portion or part of this manual may be copied without prior permission from Rinnai Australia. Rinnai Australia takes no responsibility for the accuracy or otherwise of information...
Page 5: Table Of Contents
Fault Analysis ....................8 Fault Finding ....................10 Commissioning the Appliance ............... 11 Dismantling for Servicing ................14 Wiring Diagram ....................21 Spare Parts List and Exploded Diagrams ............. 22 RIB2312 Sapphire Gas Log Flame Fire - i - 1/03/18 ©Rinnai...
Page 6: Introduction
Introduction GENERAL DESCRIPTION Your Sapphire Model RIB2312 is a burning log effect, gas space heating appliances with natural draft combustion system, intended for use with Natural Gas, Propane or ULPG. The Burning log effect is achieved using one single main burner with strategically placed, 'life like', imitation logs and granules.
Page 7 ø diameter   temperature rise above ambient modulating valve thermistor RIB2312 Sapphire Gas Log Flame Fire - 2 - 1/03/18 ©Rinnai...
Page 8: Specifications
60 Kg - “uncrated” - no Flue Operation Push button control panel or via optional wireless remote/ thermostatic control For other appliance specifications refer to appliance data plate. NOTE RIB2312 Sapphire Gas Log Flame Fire - 3 - 1/03/18 ©Rinnai...
Page 9 Decibel level Hi ~ Lo=45 ~ 37dB(A Flue – Masonry. (If required) Flexi Liner Ø100mm Flue – Freestanding & Zero Twin skinned Ø100mm x Ø150mm outer Clearance AGA #4198 RIB2312 Sapphire Gas Log Flame Fire - 4 - 1/03/18 ©Rinnai...
Page 10: Dimensions
865mm 701mm 363mm 76mm 795mm 650mm 280mm 305mm 45mm 240mm Console 865mm 760mm 363mm 62mm 865mm 760mm 280mm 305mm 144mm 235mm Plinth 865mm 837mm 363mm 62mm 865mm 837mm 280mm 305mm 219mm 235mm RIB2312 Sapphire Gas Log Flame Fire - 5 - 1/03/18 ©Rinnai...
Page 12: Operation Principles
Operation Principles (refer to separate Customer Operation/Installation manual - section ‘About your Heater - page 7) RIB2312 Sapphire Gas Log Flame Fire - 7 - 1/03/18 ©Rinnai...
Page 13: Fault Analysis
Check voltage and resistance at fan motor Blue - White High fan 120 VAC 170~190 Yellow - White Low fan 120 VAC 240~260 - White Not used 120 VAC 260~280 RIB2312 Sapphire Gas Log Flame Fire - 8 - 1/03/18 ©Rinnai...
Page 14 Blue-White AC110 ~ 130V LO Fan Yellow - White (11) Check resistance HI Fan 170~190 at fan motor Blue-White Lo fan Yellow - White 240~260 RIB2312 Sapphire Gas Log Flame Fire - 9 - 1/03/18 ©Rinnai...
Page 15: Fault Finding
The user shall be advised that appliances incorporating a solid fuel effect, and designed to operate with luminous flames, may exhibit slight carbon deposits. If you are unsure about the way your heater is operating, contact Rinnai Australia, or your local agent. RIB2312 Sapphire Gas Log Flame Fire - 10 - 1/03/18 ©Rinnai...
Page 16: Commissioning The Appliance
(data plate values override values printed in this instruction). 4. Press the 'UP' button or "DOWN' button to adjust to the required value if values are different. RIB2312 Sapphire Gas Log Flame Fire - 11 - 1/3/18 ©Rinnai...
Page 17 7. Check for gas leaks using soapy water, setting or checking pilot burner pressure is now complete. Always check gas pressure values to those recorded on this appliances data plate, values on the data plate override values printed in this instruction. NOTE RIB2312 Sapphire Gas Log Flame Fire - 12 - 1/3/18 ©Rinnai...
Page 18 Natural Gas Propane Gas 4. Press the 'Set' button to lock in the code. 5. Gas pressure settings should now be checked as per steps 1 and 3 above. RIB2312 Sapphire Gas Log Flame Fire - 13 - 1/3/18 ©Rinnai...
Page 19: Dismantling For Servicing
Removal of PCB ................. 18 Removal of Transformer ..............18 Combustion Chamber Removal ............19 Fan Replacement ................20 Heat Exchanger Replacement ............20 Unless otherwise stated, re-assembly is the reverse of dismantling. RIB2312 Sapphire Gas Log Flame Fire - 14 - 1/03/18 ©Rinnai...
Page 20 Clean old adhesive residue from duco. c. Remove wax paper from new label. d. Line up opaque window with led and press to panel. Image 4 RIB2312 Sapphire Gas Log Flame Fire - 15 - 1/03/18 ©Rinnai...
Page 21 Remove 1 x screw from right hand end of burner. c. Slide Burner to the right to slide it off from Injector. (Refer to Image 8). Image 8 RIB2312 Sapphire Gas Log Flame Fire - 16 - 1/03/18 ©Rinnai...
Page 22 Image 10). c. Remove pilot front shield 2 x screws one each end. This allows access to Electrode and Flame Rod. (Refer to Image 11). Image 10 Image 11 RIB2312 Sapphire Gas Log Flame Fire - 17 - 1/03/18 ©Rinnai...
Page 23 PCB Bracket by 2 x screws. (Refer Image 16). b. Remove the 2 x screws and lift the transformer out. * Ensure wiring is disconnected before removing. Image 16 RIB2312 Sapphire Gas Log Flame Fire - 18 - 1/03/18 ©Rinnai...
Page 24 Image 18 d. Lift Combustion Chamber out. (Refer Image 19). e. Remove overheat switch from rear right hand side of Combustion Chamber. (Refer Image 20). Image 19 Image 20 RIB2312 Sapphire Gas Log Flame Fire - 19 - 1/03/18 ©Rinnai...
Page 25 Silicone rubber seal on bottom of Air Guide. g. Ensure the Combustion Chamber and Air Guide are on a flat surface when reattaching Heat Exchanger screws. Image 23 RIB2312 Sapphire Gas Log Flame Fire - 20 - 1/03/18 ©Rinnai...
Page 26: Wiring Diagram
2+7+ 57+ EO Z )5 )5 69 69 69 212)) ',63/$< 81,7 &21752/ ',63/$< 81,7 5&5 :,5,1* ',$*5$0 81, &21752/ 02'(/ %XUQHU ,VVXH % RIB2312 Sapphire Gas Log Flame Fire - 21 - 1/03/18 ©Rinnai...
Page 27: Spare Parts List And Exploded Diagrams
GAS CONTROL MOUNTING BRACKET C2 90199761 GAS CONTROL LP/NG 1000 SYMBN 90199597 SPARKER 1000 SYMBN SAP PILOT TUBE REPL ASSY RIB23 GAS SUPPLY TUBE C2 INJECTOR BLOCK 90198984 INJ MAIN 2.8 NG 752 RIB2312 Sapphire Gas Log Flame Fire - 22 - 1/03/18 ©Rinnai...
Page 28 INNER FRAME REPL BLACK RIB23 11975 90199766 DECAL PUSH BUTTON CONTROL 11913 90199802 PUSH BUTTON CONTROL SWITCH 11912 90199808 GROMMET SET 4 GLASS STANDOFF 11977 90199806 STANDOFF REPL SET RIB23 11976 RIB2312 Sapphire Gas Log Flame Fire - 23 - 1/03/18 ©Rinnai...
Page 32 Tel: (03) 9271 6625 Fax: (03) 9271 6622 Rinnai has a Service and Spare Parts network with personnel who are fully trained and equipped to give the best service on your Rinnai appliance. If your appliance requires service, please call our National Help Line. Rinnai recommends that this appliance be serviced every 2 years.

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