Compact orifice series and conditioning orifice plate (80 pages)
Summary of Contents for Rosemount 1595
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Reference Manual 00821-0100-4810, Rev AA March 2004 405 Compact Orifice Series and 1595 Conditioning Orifice Plate Flow Test Data Book and Flow Handbook www.rosemount.com...
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Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact an Emerson Process Management Sales Representative. Emerson Process Management satisfies all obligations coming from legislation to harmonize product requirements in the European Union www.rosemount.com...
Downstream) • Based on ASME/ISO/AGA standards The Rosemount 405 and 1595 primary flow elements are sized using Rosemount's Instrument Toolkit sizing program. This program provides accurate flow calculations using installation details and fluid properties for the flowmeter and presents this on a calculation data sheet or specification sheet.
Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 TESTING Tests performed on the 405 / 1595 primary flow elements are divided into three major categories: • Mechanical and structural testing • In-house performance testing • Independent laboratory testing All categories are on going and continue to be a part of the current Rosemount test program for the 405 / 1595 primary flow elements.
Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 PRODUCT The above testing has enabled Rosemount to provide product which conforms to the following specifications: SPECIFICATIONS TABLE 1. Rosemount 405 Compact Orifice Flowmeter Type Beta Discharge Coefficient Uncertainty Conditioning 0.50%...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004...
Conditioning Orifice Plate Technology ....page 2-2 OVERVIEW The Rosemount 405 and 1595, based on orifice plate technology, is a device used to measure the flow of a liquid, gas, or steam fluid that flows through a pipe.
CONDITIONING ORIFICE The Rosemount 405C and 1595 Conditioning Orifice Plate has the added advantage of being able to operate with reduced straight run requirements. PLATE TECHNOLOGY With its multiple orifices in the flow stream it is much less susceptible to velocity profile distortion, swirl, and secondary flows.
TESTING Rosemount Boulder, Colorado Flow Laboratory LABORATORIES The Rosemount 405 and 1595 is tested and calibrated in water at Rosemount Inc. Line sizes available for testing range from to 12-in. (12.7 to 304.8 mm). A secondary set of reference meters, routinely calibrated against a gravimetric primary standard, provide an uncertainty of 0.25 percent.
Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 GRAVIMETRIC Piping is selected to match the inside diameter of the flowmeter under test. Carbon steel piping is normally used for these tests. Gaskets between pipe PROCEDURE flanges are carefully installed and checked to ensure that they not interfere with the flow.
Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Meter Installed 2D Single Elbow Downstream of the • 405C, Water, 08261, 2-in., 0.40 beta (see page 3-24) Following Fittings • 405C, Natural. Gas, 08261, 2-in., 0.40 beta (see page 3-26) Double Elbows in Plane •...
Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 RUN TO RUN REPEATABILITY Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: Rosemount 405P Pipe Size: 1 -in (38.1 mm) Schedule 40 Fluid: Water Pipe I.D.: 1.610-in. (40.89 mm) Sensor Serial Number: 06442 Test Date: March 8, 2001 Beta Ratio: 0.40...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-1. Rosemount Boulder, Colorado Flow Lab, Water. Test 1, Sensor Serial Number 06442 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: Rosemount 405P Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Water Pipe I.D.: 2.067-in. (52.50 mm) Sensor Serial Number: 13443 Test Date: January 17, 2001...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-3. Rosemount Boulder, Colorado Flow Lab, Water. Test 1, Sensor Serial Number 13443 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: Rosemount 405P Pipe Size: 4-in (101.6 mm) Schedule 40 Fluid: Water Pipe I.D.: 4.026-in. (102.26 mm) Sensor Serial Number: 26171 Test Date: February 12, 2001...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-5. Rosemount Boulder, Colorado Flow Lab, Water. Test 1, Sensor Serial Number 26171 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: Rosemount 405C Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Water Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 08261 Test Date: May 29, 2002 Beta Ratio: 0.45...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-7. Rosemount Boulder, Colorado Flow Lab, Water. Test 1, Sensor Serial Number 08261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: Rosemount 405C Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Water Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 12402 Test Date: May 29, 2002 Beta Ratio: 0.60...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-10. Rosemount Boulder, Colorado Flow Lab, Water. Test 1, Sensor Serial Number 12402 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: Rosemount 405C Pipe Size: 4-in (101.6 mm) Schedule 40 Fluid: Water Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 16261 Test Date: October 31, 2002 Beta Ratio: 0.40...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-12. Rosemount Boulder, Colorado Flow Lab, Water. Test 1, Sensor Serial Number 16261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: Rosemount 405C Pipe Size: 4-in (101.6 mm) Schedule 40 Fluid: Water Pipe I.D.: 4.026-in. (101.26 mm) Sensor Serial Number: 24061 Test Date: October 31, 2002 Beta Ratio: 0.60...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-15. Rosemount Boulder, Colorado Flow Lab, Water. Test 1, Sensor Serial Number 024061 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: Rosemount 1595 Pipe Size: 6-in (152.4 mm) Schedule 40 Fluid: Water Pipe I.D.: 6.065-in. (154.05 mm) Sensor Serial Number: AT24261 Test Date: June 25, 2003 Beta Ratio: 0.40...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-18. Rosemount Boulder, Colorado Flow Lab, Water. Test 1, Sensor Serial Number AT24261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: Rosemount 1595 Pipe Size: 6-in (152.4 mm) Schedule 40 Fluid: Water Pipe I.D.: 6.065-in. (154.05 mm) Sensor Serial Number: AT39422 Test Date: December 8, 2003 Beta Ratio: 0.65...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-20. Rosemount Boulder, Colorado Flow Lab, Water. Test 1, Sensor Serial Number AT39422 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: Foxboro Co. Flow Lab Model: Rosemount 1595 Pipe Size: 12-in (304.8 mm) Schedule 40 Fluid: Water Pipe I.D.: 12.0-in. (304.8 mm) Sensor Serial Number: AT48003 Test Date: June 4, 2003 Beta Ratio: 0.40...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-22. Foxboro Co. Flow Lab, Water. Test 1, Sensor Serial Number AT48003 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F °C...
Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 SINGLE ELBOW Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: Rosemount 405C Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Water Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 08261 Test Date: June 10, 2002 Beta Ratio: 0.40...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-25. Rosemount Boulder, Colorado Flow Lab, Water. Straight Run Test, Sensor Serial Number 08261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: SwRI Flow Lab Model: Rosemount 405C Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Natural Gas Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 08261 Test Date: August 21, 2002 Beta Ratio: 0.40...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-27. SwRI Flow Lab, Natural Gas. Straight Run Test, Sensor Serial Number 08261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Density Pressure Flow Rate Number Coefficient °F °C...
Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 DOUBLE ELBOWS IN PLANE Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: Rosemount 405C Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Water Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 08261 Test Date: July 2, 2002 Beta Ratio: 0.40...
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0.6069 85.1 29.5 28.1 1.94 0.8060 62.1481 27.581 12.73 2.41E + 05 0.6078 Table 3-30. Rosemount Boulder, Colorado Flow Lab, Water. Double Elbows in Plane, Sensor Serial Number 08261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: SwRI Flow Lab Model: Rosemount 405C Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Natural Gas Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 08261 Test Date: August 21, 2002 Beta Ratio: 0.40...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-31. SwRI Flow Lab, Natural Gas. Straight Run Test, Sensor Serial Number 08261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Density Pressure Flow Rate Number Coefficient °F °C...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: Rosemount 405C Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Water Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 12402 Test Date: July 9, 2002 Beta Ratio: 0.60...
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67.0 19.4 28.3 1.95 1.0159 62.3145 17.529 24.01 3.61E + 05 0.6137 Table 3-34. Rosemount Boulder, Colorado Flow Lab, Water. Double Elbows in Plane, Sensor Serial Number 12402 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure...
Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 DOUBLE ELBOWS OUT OF PLANE Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: Rosemount 405C Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Water Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 08261 Test Date: June 5, 2003 Beta Ratio: 0.40...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-35. Rosemount Boulder, Colorado Flow Lab, Water. Straight Run Test, Sensor Serial Number 08261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: SwRI Flow Lab Model: SwRI Flow Lab Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Natural Gas Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 08261 Test Date: August 22, 2003 Beta Ratio: 0.40...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-37. SwRI Flow Lab, Natural Gas. Straight Run Test, Sensor Serial Number 08261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Density Pressure Flow Rate Number Coefficient °F °C...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: 405C Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Water Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 12402 Test Date: June 5, 2003 Beta Ratio: 0.60...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-39. Rosemount Boulder, Colorado Flow Lab, Water. Straight Run Test, Sensor Serial Number 12402 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 SWIRL GENERATOR Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: 405C Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Water Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 08261 Test Date: January 7, 2003 Beta Ratio: 0.40...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-41. Rosemount Boulder, Colorado Flow Lab, Water. Straight Run Test, Sensor Serial Number 08261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: CEESI, Colorado Model: 405C Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Air Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 08261 Test Date: February 27, 2002 Beta Ratio: 0.40...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-43. CEESI, Colorado, Air. Straight Run Test, Sensor Serial Number 08261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F °C...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: SwRI Flow Lab Model: 405C Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Natural Gas Pipe I.D.: 2.066-in. (52.48 mm) Sensor Serial Number: 08261 Test Date: August 20, 2002 Beta Ratio: 0.40...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-45. SwRI Flow Lab, Natural Gas. Straight Run Test, Sensor Serial Number 08261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Density Pressure Flow Rate Number Coefficient °F °C...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: 1595 Pipe Size: 6-in (152.4 mm) Schedule 40 Fluid: Water Pipe I.D.:6.065-in. (154.05 mm) Sensor Serial Number: AT24261 Test Date: June 25, 2003 Beta Ratio: 0.40...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 3-47. Rosemount Boulder, Colorado Flow Lab, Water. Straight Run Test, Sensor Serial Number AT24261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density Pressure Flow Rate Number Coefficient °F...
Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 BUTTERFLY VALVE AT 75% OPEN Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: 405C Pipe Size: 2-in (50.8 mm) Schedule 40 Fluid: Water Pipe I.D.:2.066-in. (52.48 mm) Sensor Serial Number: 12402 Test Date: April 22, 2002 Beta Ratio: 0.60...
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67.0 19.4 28.3 1.95 1.0159 62.3145 17.529 24.01 3.61E + 04 0.6137 Table 3-54. Rosemount Boulder, Colorado Flow Lab, Water. After 8 x 6 Reduction, Sensor Serial Number A24261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Test Laboratory: Rosemount Boulder, Colorado Flow Lab Model: 1595 Pipe Size: 6-in (152.4 mm) Schedule 40 Fluid: Water Pipe I.D.: 6.065-in. (154.05 mm) Sensor Serial Number: A24261 Test Date: October 6, 2003 Beta Ratio: 0.40...
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68.0 20.0 36.6 2.52 1.0014 62.3066 15.333 80.04 4.16E + 04 0.6022 Table 3-56. Rosemount Boulder, Colorado Flow Lab, Water. After 8 x 6 Reduction, Sensor Serial Number A24261 Data Point Differential Pipe Reynolds Discharge Number Temperature Pressure Viscosity Density...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 3-56...
Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Equations Flow Rate Equations (ASME MFC-3M and ISO-5167) Equation 8 US units SI units ρ 2∆pρ π ε -- - C 0.09970190C -------------- - ------------------ 1 β 1 β –...
Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 FLOW CALCULATION TABLES Table 4-1. Rosemount 405C Nominal Meter Inside Diameter and Typical Orifice Hole Size Typical Orifice Line Size Beta Ratio Meter ID Hole Size 0.40 2.067-in. (52.5 mm) 0.413-in.
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Table 4-3. Rosemount 405P Nominal Inside Diameter and Orifice Bore Diameter Typical Orifice Line Size (in.) Beta Ratio Meter ID Hole Size 0.40 0.622-in. (15.8 mm) 0.249-in. (6.3 mm) -in. (12.7 mm) 0.65...
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Reference Manual 00821-0100-4810, Rev AA 405 and 1595 March 2004 Index-2...
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00821-0100-4810, Rev AA March 2004 Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. PlantWeb is a registered trademark of one of the Emerson Process Management group of companies. All other marks are the property of their respective owners.
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