Do you have a question about the 1199 and is the answer not in the manual?
Questions and answers
David Joslin
May 1, 2025
Remote seal process connection
1 comments:
Mr. Anderson
May 16, 2025
The remote seal process connection for the Rosemount 1199 includes either a direct mount flange or capillary tubing that connects the diaphragm to the transmitter. Flanged type seals are available with an optional flushing connection ring, and a lower housing or flushing connection is always required. The connection involves proper installation of a gasket and bolting to the applicable flange requirements.
This answer is automatically generated
David Joslin
May 1, 2025
Will the 3"PFW style remote seal fit a 150# and the 300# flange interchangeable please?
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Within the United States, Rosemount Inc. has two toll-free assistance numbers: Customer Central Technical support, quoting, and order-related questions. Americas 1 800 999 9307...
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APPENDIX A Rosemount 1199 Direct Mount Seal Systems ......A-1 Rosemount 1199 Remote Mount Seal Systems......A-6 Reference Data Capillary/Fill Fluid .
USING THIS MANUAL This manual is designed to assist in installing, operating, and maintaining the Rosemount 1199 Seal Systems for Pressure Transmitters. The manual contains supplemental information about the seal system assemblies that are not covered in the corresponding transmitter manuals.
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 SERVICE SUPPORT To expedite the return process outside of the United States, contact the nearest Emerson Process Management representative. Within the United States, call the Emerson Process Management Instrument and Valve Services, Response Center using the 1-800-654-RSMT (7768) toll-free number.
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Section 2 Understanding DP Level DP Level and Remote Seal System Measurement ..page 2-1 Terminology of System Components ....page 2-1 Understanding Seal System Performance .
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Figure 2-2. FFW Exploded View Process Flange Diaphragm Gasket Clamp Flushing Connection UNDERSTANDING SEAL SYSTEM PERFORMANCE Seal Temperature Effects Fill fluids expand or contract with temperature changes, creating a volume change that is absorbed by the diaphragm seal and is seen as back pressure at (Process Temperature the transmitter.
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Figure 2-3. Back pressure on diaphragm causing error HEAT HEAT HEAT 1 ½ in. 2 in. 3 in. 0.5 inH2O 12.1 inH2O 1.7 inH2O (13 mmH2O) (307 mmH2O) (43 mmH2O) NOTE Seal temperature effects decrease as seal size increases.
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Table 2-1. Response Time vs. Total Performance Example Application #1 Application #2 Application #3 Process Temperatures -49 °F (-45 °C) to -49 °F (-45 °C) to -49 °F (-45 °C) to 401 °F (205 °C)
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Figure 2-4. Balanced System (Cancels out) NOTE Temperature effects were calculated in Instrument Toolkit using a 2-in. (DN 50) FFW seal, Silicone 200, 10 ft. (3 m) between the taps, over a 50 °F (28 °C) temperature change.
• Seal System Construction Seal System Construction for Vacuum Applications Emerson offers Rosemount 1199 seal assemblies, welded-repairable, and All-Welded vacuum system construction. In vacuum applications below 6 psia (310 mmHga), specify the All-Welded vacuum construction. Gasket connections allow the potential for vacuum pressure to draw air into the capillary system causing drift or complete system failure.
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Fill Fluid Selection When the process is under vacuum conditions, the fill fluid can vaporize at a lower temperature than when it is under normal atmospheric or greater pressure. Each fill fluid has a specific Vapor-Pressure curve. The Vapor-Pressure curve indicates the pressure and temperature relationship where the fluid is in a liquid or a vapor state.
High Temperature Silicone fill fluid has a low temperature limit in ambient conditions below 32 °F (0 °C). The Thermal Optimizer allows direct mounting down to -94 °F (-70 °C). The Thermal Optimizer is designed for inline transmitters: Rosemount 3051S_T, Rosemount 3051T and Rosemount 2088. Standard -in. (13 mm)
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Figure 2-7. Thermal Optimizer with Silicone 704 Fill Fluid Temperature Limits Thermal Optimizer Figure 2-7 shows the process and ambient temperature limits for the Thermal Optimizer with Silicone 704 Fill Fluid. The shaded area represents the Limitations temperature limitations;...
Hygienic Tank Spud Welding Guidelines (SSW) ..page 3-13 Hygienic Tri-Clamp® Seals (SCW) ....page 3-16 This section contains installation information for various types of Rosemount 1199 Remote Seals.
Reference Manual Rosemount 1199 00809-0100-4002, Rev BB November 2012 The protective cover should remain on the seal until the moment before installation. Try to avoid touching the diaphragm with fingers or objects and refrain from setting the diaphragm side of the seal down on a hard surface.
Each remote seal system is tagged in accordance with the customer requirements. The remote seal model number is identified on the transmitter label, shown in Figure 3-2. Figure 3-1. Transmitter with Label Rosemount 3051 Transmitter model 1199 model code code Rosemount 3051S Figure 3-2. Sample Label ROSEMOUNT ® U.S. AND...
Reference Manual Rosemount 1199 00809-0100-4002, Rev BB November 2012 PFW PANCAKE TYPE SEALS Figure 3-9. PFW 2-D Diagram Socket Head Cap Screw Thread Size ( - 24x1 in. socket) Process Flange Upper Housing Instrument Clamp Connection Ring Gasket Diaphragm Flushing Port Flushing Ring Figure 3-10.
Reference Manual Rosemount 1199 00809-0100-4002, Rev BB November 2012 Flushing Connection The flanged type seals are available with an optional flushing connection ring. Ring Installation Gasket Installation When connecting the remote seal, gasket, and flushing connection ring make sure the gasket is properly aligned on the gasket sealing surface. Failure to (pancake cont.)
Reference Manual Rosemount 1199 00809-0100-4002, Rev BB November 2012 TFS WAFER STYLE IN-LINE SEAL Figure 3-16. TFS In-Line Flow Through 2-D Diagram Instrument Connection Upper Housing Annular Diaphragms Figure 3-17. TFS In-line Flow Through Seal 3-D Diagram Handling Care should be taken to ensure the seal diaphragm is not dented or damaged during seal installation.
Reference Manual Rosemount 1199 00809-0100-4002, Rev BB November 2012 HYGIENIC FLANGED TANK SPUD SEALS Figure 3-20. EES 2-D Diagram Instrument Connection Mounting Flange O-ring Groove Diaphragm Figure 3-21. Hygienic Flanged Type Tank Spud Seal 3-D Diagram Upper Housing Diaphragm O-Ring Hygienic Approvals Supplied 3-A approved hygienic seals are marked with a 3-A symbol.
Reference Manual Rosemount 1199 00809-0100-4002, Rev BB November 2012 Tank Preparation When preparing the tank, ensure an area with a minimum diameter of 9 ¼-in. (235 mm) is available to properly weld the tank spud, Figure 3-22 bullet 1. The center of the tank spud should be at least 1 ½-in.
Reference Manual Rosemount 1199 00809-0100-4002, Rev BB November 2012 The flat area should be large enough to minimize spud distortion but small enough so that tank weld requirements can be met. Minimizing the bevel angle will decrease the amount of fill required during weld and minimize the number of weld passes.
Reference Manual Rosemount 1199 00809-0100-4002, Rev BB November 2012 Allow time to cool between weld sections. Weld should be cooled to 350 ºF (177 ºC) or less after each pass while being cool to the touch is preferred. Use of a damp cloth or compressed air is allowed if rapid cooling is desired.
Reference Manual Rosemount 1199 00809-0100-4002, Rev BB November 2012 Clamp and Gasket The clamp and gasket are furnished by the user. Maximum pressure rating of the system is dependent upon the clamp pressure rating. High Process Connection MWP at 70F (psi) MWP at 250F (psi) 1 1/2 in.
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Zero-based lower range value Figure 4-1. Direct mount Remote capillary = the minimum level of process and typically the 4mA lower range value = the maximum level of process and typically the 20mA upper range...
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Non-zero based lower range value Figure 4-2. Remote capillary = the minimum level of process and typically the 4 mA lower range value = the maximum level of process and typically the 20 mA upper range...
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Figure 4-3. Remote Capillary = the minimum level of process and typically the 4mA set point. = the maximum level of process and typically the 20mA set point. SG= Specific gravity of the process...
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Figure 4-4. Tuned System = the minimum level of process and typically the 4mA lower range value = the maximum level of process and typically the 20mA upper range value SG= Specific gravity of the process...
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Figure 4-5. Balanced system = the minimum level of process and typically the 4mA lower range value = the maximum level of process and typically the 20mA upper range value SG= Specific gravity of the process...
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Figure 4-6. Remote capillary = the minimum level of process and typically the 4mA lower range value = the maximum level of process and typically the 20mA upper range value SG= Specific gravity of the process...
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 TRANSMITTERS Pressure transmitters have a sensor module with a primary fill fluid. Therefore, the mounting position of a standard transmitter with silicon fill could INSTALLATION BEST read approx ± 1.25inH 0 worst case after installation. This is simply zeroed...
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Zero Based lower range value Figure 4-7. 1 Overview 1 Overview 2 Comm Status: Burst 2 Comm Status: Burst 3 Pressure -1.18 inH 3 Pressure 0.00 inH 4 Analog Output 3.900 mA 4 Analog Output 4.000 mA...
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Closed tank example NOTE For Fieldbus: refer to the AI Function Blocks in product manual (non-zero Based lower range value) Figure 4-8. Tuned system HART Example 1 1 Overview 2 Comm Status: Burst 3 Pressure 0.00 inH...
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 A. Zero and span Buttons PlantWeb Junction Box Zero Span Zero Span If the transmitter does not have a zero button use a HART field communicator and re-range the transmitter so that the Lower Range Value (LRV) = the current applied pressure.
NOTE Depending on the HART device (Hand held/ AMS) DD the following steps may be slightly different. For the Rosemount 3051S, in the HART For the Rosemount 3051C, in the menu tree, go to the Scaled variable HART communicator, go to Configure Config (under guided set up).
Fill Fluid Specifications – Glycerin and Water ..page 5-8 Fill Fluid Specifications – Propylene Glycol & Water . . . page 5-9 NOTE Please refer to the Rosemount 1199 Fill Fluid Specification Technical Note (00840-2100-4016) at http://www2.emersonprocess.com/siteadmincenter/PM%20Rosemount%20D ocuments/00840-2100-4016.pdf for more information...
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Hydrocarbon fluids are based on a backbone of carbon-to-carbon atoms, while silicone fluids have a backbone of silicon-oxygen linkages similar to the Si-O linkages in high temperature inorganic materials (quartz, glass and sand).
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 FILL FLUID SPECIFICATIONS – Temperature Limits SILICONE 704 At Atm Pressure 0 to 315 °C (32 to 600 °F) Max Temp at Min. Pressure See vapor-pressure curve Viscosity at 25 °C (77 °F) 39 cs Specific Gravity @ 25 °C (77 °F)
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 FILL FLUID SPECIFICATIONS – Temperature Limits SYLTHERM XLT At Atm Pressure -73 to 149 °C (-100 to 300 °F) Max Temp at Min. Pressure See vapor-pressure curve SILICONE Viscosity at 25 °C (77 °F) 1.6 cs...
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 FILL FLUID SPECIFICATIONS – Temperature Limits SILICONE 705 At Atm Pressure 20 to 350 °C (68 to 662 °F) Short Term Exposure: (1 Hour max) 20 to 400 °C (68 to 752 °F) Max Temp at Min.
0.8 cSt to 1000 cSt at 1000 °F. Halocarbon 0.8 cSt is available as a 1199 special fill fluid mainly for cryogenic applications. The 0.8 cst fluid ASTM D97 Pour Point is –200 °F. Halocarbon 27 cSt is also available...
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 FILL FLUID SPECIFICATIONS – Temperature Limits NEOBEE M-20 At Atm Pressure -15 to 225 °C (5 to 437 °F) Viscosity at 25 °C (77 °F) 9.8 cs Specific Gravity @ 25 °C (77 °F) 0.94...
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 FILL FLUID SPECIFICATIONS – Temperature Limits GLYCERIN AND WATER At Atm Pressure -17 to 93 °C (0 to 200 °F) Viscosity at 25 °C (77 °F) 12.5 cs Specific Gravity @ 25°C (77 °F) 1.13...
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 FILL FLUID SPECIFICATIONS – Temperature Limits: PROPYLENE GLYCOL & At Atm Pressure -17 to 93 °C (0 to 200 °F) Viscosity at 25 °C (77 °F) 2.85 cs WATER Specific Gravity @ 25 °C (77 °F) 1.02...
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Section 6 Maintenance and Troubleshooting Cleaning ........page 6-1 Troubleshooting .
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Reference Manual 00809-0100-4002, Rev BB November 2012 Rosemount 1199 Table 6-1. Troubleshooting Seal Systems. PROBLEM NO RESPONSE Symptom Potential Source Corrective Action No output Electrical problem See the troubleshooting section of the transmitter manual for more extensive information. Check for adequate voltage to the transmitter.
A-2. Then, specify a remote seal found on page A-4. Ordering Codes 1199 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Direct Mount Connection page A-2...
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Rosemount 1199 November 2012 Table A-2. Rosemount 1199 Direct Mount Seal Systems Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Rosemount 1199 November 2012 Table A-2. Rosemount 1199 Direct Mount Seal Systems Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Coplanar Extensions...
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. ● SHP Hygienic Cherry-Burrell “I” Line Seal —...
Use Table A-3 for Capillary Type Connections. Use Table A-2 for Direct Mount Type Connections. Table A-3. Rosemount 1199 Remote Mount Seal Systems Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
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Rosemount 1199 November 2012 Table A-3. Rosemount 1199 Remote Mount Seal Systems Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Continue specifying a completed model number by choosing a remote seal type below: ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Hygienic Seal Assemblies...
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Specialty Seal Assemblies...
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 DIMENSIONAL DRAWINGS Rosemount 1199 Direct Mount Connection Types for General Purpose Seal Systems Low Side Capillary Connection 0.57 4.57 (14) (116) Rosemount 3051 Rosemount 3051 One-Seal System One-Seal System 1199 _ _ _ 93 1199 _ _ _ D3 (4-in.
Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 SPARE PARTS Table A-4. Flush Flanged (FFW) Lower Housings Material -in. -in. -in. -in. 316 SST Size Part Number Part Number Part Number Part Number DP0002-2111-S6 DP0002-2121-S6 DP0002-2112-S6 DP0002-2122-S6 2” DP0002-3111-S6...
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Table A-8. Pancake (PFW) Lower Housings Material -in. -in. -in. -in. 316 SST Size Part Number Part Number Part Number Part Number DP0002-2111-S6 DP0002-2121-S6 DP0002-2112-S6 DP0002-2122-S6 2" DP0002-3111-S6 DP0002-3121-S6 DP0002-3112-S6 DP0002-3122-S6 3"...
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Table A-12. Remote Flanged (RFW) Lower Housings No Flushing Material Connection -in. -in. -in. -in. 316 SST Size Part Number Part Number Part Number Part Number Part Number DP0004-1100-S6 DP0004-1111-S6 DP0004-1121-S6...
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Table A-15. Threaded (RTW) Lower Housings No Flushing Material Connection -in. -in. -in. -in. 316 SST Size Part Number Part Number Part Number Part Number Part Number DP0070-1101-S6 DP0070-1112-S6 DP0070-1122-S6 DP0070-111A-S6...
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Table A-16. Gaskets for Threaded (RTW) Lower Housings C4401 Aramid Barium Sulfate Ehtylene Size Fiber PTFE Filled PTFE GHB Grafoil Propylene Alloy Alloy C-276 Part Number Part Number Part Number Part Number...
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Reference Manual 00809-0100-4002, Rev BB Rosemount 1199 November 2012 Table A-20. Sanitary Thin Wall Tank Spud Seal (STW) Parts Part Description Part Number Thin Wall Spud 01199-0073-0001 Clamp 01199-0526-0004 Ethylene Propylene O-ring C531850070-0336 Part Description Part Number PTFE Gasket (Package of 12)
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00809-0100-4002, Rev BB Rosemount 1199 November 2012 Standard Terms and Conditions of Sale can be found at www.rosemount.com/terms_of_sale The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.
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Do you have a question about the 1199 and is the answer not in the manual?
Questions and answers
Remote seal process connection
The remote seal process connection for the Rosemount 1199 includes either a direct mount flange or capillary tubing that connects the diaphragm to the transmitter. Flanged type seals are available with an optional flushing connection ring, and a lower housing or flushing connection is always required. The connection involves proper installation of a gasket and bolting to the applicable flange requirements.
This answer is automatically generated
Will the 3"PFW style remote seal fit a 150# and the 300# flange interchangeable please?