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CleaverBrooks Manuals
Boiler
CFC-1000
Operation, service and parts manual
CleaverBrooks CFC-1000 Operation, Service And Parts Manual
Clearfire condensing boiler
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User manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Section 1 - Introduction
Table of Contents
Section 1 - Introduction
CFC Features and Benefits
Standard Equipment
The Boiler
The Burner
Burner Gas Train
Control
Component/Connection Locations
Optional Equipment
Section 2 Installation
Section 2 - Installation
Assembly
Packaging
Boiler Placement
Casing Assembly
Flue Gas/Combustion Air Connections
Water Treatment
Using Glycol
Boiler Room
Gas Connections
General
Gas Train Components
Gas Pressure Requirements
Gas Piping
Gas Supply Pipe Sizing
Gas Header
Boiler Water Piping
General
Safety Valve
Pressure Drop Curves
Condensate Removal and Treatment
Condensate Tank Setup Options
Condensate Piping for Multiple Boilers
Electrical Connections
Wiring Diagrams
Section 3 Stack and Intake Vent Sizing and Installation
Section 3 - Stack and Intake Vent Sizing and Installation
Venting Connections - General
Appliance Categories
Vent Stack
Vent Terminal Location
Horizontal Thru-Wall Venting / Inside Combustion Air
Installation
Horizontal Thru-Wall Stack Vent Termination
Horizontal Thru-Wall Venting / Direct Vent Combustion Air
Installation
Horizontal Thru-Wall Stack Vent Termination
Vertical Venting / Inside Combustion Air
Vertical Venting / Direct Vent Combustion Air
Stack Design Using Room Air for Combustion
Stack Sizing
Stack Design Using Direct Vent Combustion
Venting for Multiple Units
Combustion Air / Boiler Room Ventilation Requirements
Air Supply - Unconfined Spaces
Air Supply - Engineered Method
Section 4 Cfc Commissioning
Section 4 - Commissioning
Control Setpoints
CFC Commissioning
Filling Boiler
Operating Conditions
Model CFC Boiler / Burner Controller
CB Falcon Display/Operator Interface
Home Page
Status Page
Operation Page
Lockouts and Alerts
Controller Configuration
Changing Parameter Settings
Program Module
Burner Sequence
Fan Speed Settings
Initial Start-Up Procedure
Gas Train and Piping
Power-Up
Low Water Cutoff Check
Low and High Fire Adjustments
Modulation off Point
Setting Combustion
High Air Pressure Switch Settings
Limit Controls Check
Post Start-Up Checkout Procedure
Procedures for LP (Propane) Gas
Single Fuel Units
Units with Optional Dual-Fuel Gas Train
Falcon Control Functions and Customer Interface
Service and Maintenance
Cleaning Procedure / Disassembly
Section 5 - Service and Maintenance
Ignition Electrode and Flame Rod
Reassembly
Troubleshooting
Section 6 - Parts
Table of Contents
Features
Operational Features
Lockout History
Temperature Settings
Communications and Displays
Specifications
Installation
Wiring
Appendix A - CB Falcon Hydronic Control
Startup
Pump Control
Annunciator
Fault Handling
Burner Control Operation
System Checkout
Central Heating
Initial Lightoff Checks
Pilot Turndown Test
Hot Refractory Hold-In Test
Ignition Interference Test
Ignition Spark Response Test
Safety Shutdown Tests
Troubleshooting
Lead Lag
Modulation Sensor
Rate Allocation
Appendix A: Parameter Glossary
Appendix A: Parameter Glossary
Appendix B: Hydronic Device Parameter Worksheet Example
Appendix C: Lockout and Hold Codes
Appendix B - CB Falcon Plug-In Module
Appendix C - Gas Valve
V4730C/V8730C/V4734C
Application
Specifications
Ordering Information
Installation
Adjustments and Final Checkout
Electrical Connections
Operation
Service Information
Appendix D - CB Falcon Modbus Communication
Troubleshooting
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Quick Links
1
The Boiler
2
Lockouts and Alerts
3
Troubleshooting
Download this manual
Model CFC
ClearFire
Condensing Boiler
Operation, Service, and Parts
Manual Part No. 750-263
07/2010
Table of
Contents
Previous
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Page
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3
4
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Chapters
Section 1 - Introduction
5
Section 2 Installation
15
Section 3 Stack and Intake Vent Sizing and Installation
51
Section 4 Cfc Commissioning
71
Table of Contents
127
V4730C/V8730C/V4734C
253
Table of Contents
Troubleshooting
Reassembly
105
Troubleshooting
195
Troubleshooting
268
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