Related Manuals for Atlas Copco XATS 800 CD7
Summarization of Contents
Safety Precautions
Introduction to Safety
Covers general safety policy, introduction to skill levels for operators and technicians.
General Safety Precautions
Outlines essential safety rules for unit operation, maintenance, and work area.
Safety During Transport and Installation
Details procedures and precautions for safe towing, lifting, and positioning of the compressor.
Safety During Use and Operation
Provides critical safety guidelines for operating the compressor, including environmental and noise considerations.
Safety During Maintenance and Repair
Specifies safety protocols, tool usage, and precautions for all maintenance and repair activities.
Tool Applications Safety
Emphasizes using correct tools and understanding their limitations to prevent accidents.
Specific Safety Precautions
Addresses specific hazards related to batteries, pressure vessels, and safety valves.
Leading Particulars
General Description of Compressor
Provides an overview of the compressor's main components, engine, and systems like cooling and regulation.
Frame, Bodywork, and Control Panel Details
Describes physical aspects like frame, bodywork, lifting eye, control panel, and data plate.
Compressor Regulating System
System Overview
Illustrates and explains the components of the compressor's regulating system.
Electric System
Circuit Diagram and Components
Presents the electrical schematic and lists all components of the compressor's electrical system.
Operating Instructions
Parking, Towing, and Lifting Procedures
Details safe practices for parking, towing, and lifting the compressor unit.
Starting, Stopping, and Control
Before Starting Procedures
Outlines essential checks and preparations before starting the compressor engine.
Battery Switch Operation
Explains the function and correct usage of the compressor's battery switch.
Control Panel and XC2002 Operation
Covers panel overview, module, pushbuttons, LEDs, menu navigation, displays, and fault codes.
Operational Sequences
Details the step-by-step procedures for powering up, starting, warming up, loading, stopping, and emergency stops.
Maintenance
Liability and Service Parts
Discusses manufacturer liability, service paks, and service kits for maintenance.
Storage Procedures
Provides guidelines for storing the compressor when not in use.
Preventive Maintenance Schedule
Outlines the recommended maintenance tasks and intervals for the compressor.
Oil Specifications
Lists recommended oil types, grades, and part numbers for compressor and engine lubrication.
Oil Level Checks
Details the procedure for checking engine and compressor oil levels.
Oil and Oil Filter Change
Describes the steps for changing engine oil, oil filters, and compressor oil/filters.
Coolant Specifications and Handling
Covers coolant types, specifications, handling, and checks for the engine cooling system.
Coolant Topping Up and Replacement
Explains how to top up or replace the coolant, including procedures for maintaining concentration.
Battery Care and Maintenance
Covers battery handling, electrolyte, charging, maintenance, and compressor element overhaul.
Adjustments and Servicing Procedures
Details procedures for adjusting the continuous regulating system and other servicing tasks.
Air Filter Maintenance
Explains air filter servicing, cleaning the dust trap, and replacing filter elements.
Air Receiver, Safety Valve, and Fuel System
Covers maintenance and checks for the air receiver, safety valve, and fuel system priming.
Draining and Brake Adjustments
Details draining procedures, brake shoe adjustment, cable adjustment, and testing.
Problem Solving
Compressor Capacity or Pressure Issues
Lists common faults affecting compressor performance and their corrective actions.
Receiver Pressure and Shutdown Issues
Addresses problems with receiver pressure, safety valve blow-off, and unit shutdowns.
Compressor Overheating and Alternator Precautions
Details causes of compressor overheating and essential alternator precautions.
Available Options
Support and Towing Options
Describes mounting options, towbars, and towing eye specifications.
Cold Weather and Air Treatment Options
Details cold weather packages and aftercooler/water separator options.
Customization and Monitoring Options
Covers customer colour options, COSMOS monitoring, and FuelXpert system.
Technical Specifications
Torque Values
Lists recommended torque values for various assembly points on the compressor.
Compressor/Engine Specifications
Provides reference conditions and limitations for compressor and engine performance.
Altitude Performance Curves
Shows how altitude and temperature affect the compressor's maximum working pressure.
Performance Data
Presents detailed performance metrics including fuel consumption and air delivery rates.
Design Data
Lists design specifications for the compressor element and engine, including capacities and dimensions.
Dataplate Information
Explains the information found on the compressor's dataplate.
Legislation and Compliance
Legislation Size 2 LP Compliance
Details parts subject to Pressure Equipment and Simple Pressure Vessel Directives.
Parts Subject to Machine Directive Compliance
Identifies parts covered by the Machine Directive and specific article requirements.
Disposal
Disposal and Recycling Procedures
Outlines Atlas Copco's policy and procedures for environmentally responsible product disposal.
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