Related Manuals for Atlas Copco XAMS 850 CD7
Summarization of Contents
Preface
California Proposition 65 Warning
Warning regarding cancer, birth defects, and reproductive harm from diesel exhaust.
Safety Precautions
Operator Skill Levels
Defines skill levels for operators, mechanical, and electrical technicians.
Safety During Transport and Installation
Safety During Use and Operation
Safety guidelines for operating the compressor in various environments.
Safety During Maintenance and Repair
Tool Applications Safety
Guidelines for using correct tools and special service tools for safety.
Specific Safety Precautions
Battery Safety
Safety precautions for handling, charging, and maintaining batteries.
Leading Particulars
General Description of Compressor System
Overview of compressor models, engine, oil, cooling, and safety systems.
Compressor Components Overview
Control Panel and Data Plate
Location and information on the control panel and data plate.
Compressor Regulating System
System Overview Diagram
Diagram and overview of the compressor regulating system components.
Operating Instructions
Parking, Towing, and Lifting Procedures
Procedures for parking, towing, lifting, and adjusting the compressor safely.
Starting and Stopping Procedures
Pre-Start Checks and Battery Switch
Pre-operation checks, starting, and battery switch operation.
Control Panel and Xc2002 Module
Xc2002 Module Functions and Displays
Xc2002 module functions, pushbuttons, LEDs, and menu overviews.
Xc2002 Menu Navigation
Event Logs, Alarms, and Parameters
Accessing event logs, alarms, parameters, and language settings.
Xc2002 Unit and View Settings
Unit Settings and Extra Views
Configuring unit of measure, auto no-load, and viewing extra operational data.
Xc2002 Menu Description
Status Display, Alarms, and Handling
Understanding status pop-ups, alarms, their handling, and event logs.
During Operation
Operations Overview and Control Methods
Overview of compressor control methods: local, remote, and PC.
Operation Modes
Starting, Warming Up, and Loading
Procedures for starting, warming up, and loading the compressor.
Stopping and Emergency Stop Procedures
Procedures for safely stopping the compressor and using the emergency stop.
Fault Codes and Troubleshooting
Engine and Xc2002 Fault Codes
List of fault codes for engine and Xc2002 controller, with warning/shutdown indicators.
Maintenance
Liability, Service Paks, Kits, and Storage
Information on liability, service paks, kits, and compressor storage procedures.
Preventive Maintenance Schedule
Maintenance Task Intervals
Summary of maintenance tasks by interval: daily, 50 hr, 500 hr, 1000 hr.
Maintenance Notes and Lubricant Specifications
Oil Specifications
Specifications for synthetic and mineral compressor and engine oils.
Oil Level Check
Engine and Compressor Oil Level Checks
Procedures for checking engine and compressor oil levels.
Oil and Filter Change Procedures
Compressor Oil and Filter Change
Procedure for changing compressor oil and oil filters.
Coolant Specifications and Procedures
PARCOOL EG Coolant Information
Details on PARCOOL EG coolant, its properties, and order numbers.
Coolant Handling, Checking, and Replacement
Guidelines for handling, checking, and replacing engine coolant.
Topping Up Coolant Without Draining
Estimating PARCOOL EG concentrate for topping up without draining.
Topping Up Coolant After Partial Draining
Estimating PARCOOL EG concentrate for topping up after partial draining.
Coolant Replacement and Cooler Cleaning
Steps for replacing coolant and cleaning oil/engine coolant coolers.
Battery Care and Compressor Element Overhaul
Battery Activation, Maintenance, and Element Overhaul
Procedures for battery care and information on compressor element overhaul.
Adjustments and Servicing Procedures
Regulating System Adjustment
Procedure for adjusting the continuous regulating system for working pressure.
Air Filter System
Filter Parts, Dust Trap, and Element Care
Filter components, dust trap cleaning, and element maintenance instructions.
Replacing the Air Filter Element
Procedure for replacing the air filter element and safety cartridge.
Air Receiver and Fuel System
Air Receiver, Safety Valve, and Fuel Priming
Information on air receiver, safety valve checks, and fuel system priming.
Draining Instructions and Filter Replacement
Instructions for draining fuel and replacing filter elements.
Brake Adjustment Procedures
Brake Shoe Adjustment
Procedure for adjusting brake shoes to compensate for lining wear.
Audit Procedure of Brake Cable Adjustment
Procedure to audit and verify brake cable adjustment settings.
Brake Cable Adjustment and Testing
Steps for adjusting brake cables and testing their operation after adjustment.
Problem Solving
Capacity/Pressure Issues and Electrical Faults
Troubleshooting low compressor capacity/pressure and electrical faults.
Troubleshooting Overheating and Alternator
Compressor Overheating and Alternator Precautions
Addressing compressor overheating and precautions for the alternator system.
Available Options
Mounting, Towing, and Connector Options
Options for unit mounting, towbar types, and connector specifications.
Road Signalization and Cold Weather Packages
Road signalization options and cold weather packages for various temperature ranges.
Aftercooler and Filtration Options
Aftercooler, Fine Filter (PD), and Active Coalescing Filter (QD) options.
Additional Options and Systems
Reheater, Spark Arrestor, and Inlet Shutdown
Optional features for dry air, exhaust safety, and engine protection.
Refinery Package, Customization, and Monitoring Systems
Refinery package, custom colours, COSMOS monitoring, and FuelXpert systems.
Technical Specifications
Torque Values
Recommended torque values for general applications and critical assemblies.
Compressor/Engine Specifications
Reference Conditions
Standard conditions under which compressor performance is specified.
Operating Limitations
Operating limitations including pressure, temperature, and altitude.
Design Data
Compressor Element and Engine Data
Design data for the compressor element and the Caterpillar C7 engine.
Compressor Dimensions
Physical Dimensions and Weight
Physical dimensions and weight of the compressor unit with brakes and towbar.
Legislation and Directives
Parts Subject to Pressure and Vessel Directives
Parts subject to Pressure Equipment and Simple Pressure Vessel Directives.
Parts Subject to Machine Directive and Paragraph 3.3
Classification of parts under Machine Directive and specific article/paragraph.
Disposal Policy and Procedures
General Policy and Material Disposal
Atlas Copco's environmental policy and procedures for disposing of materials and fluids.
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