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Atlas Copco Manuals
Air Compressor
XAMS 1150 Cd7
Instruction manual
Atlas Copco XAMS 1150 Cd7 Instruction Manual
Portable compressor
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Safety Precautions
Introduction
General Safety Precautions
Safety During Transport and Installation
Safety During Use and Operation
Safety During Maintenance and Repair
Specific Safety Precautions
Tool Applications Safety
Leading Particulars
General Description
Markings and Information Labels
Main Parts
Regulating System
Overview
Air Flow
Oil System
Continuous Regulating System
Electric System
Options
ABS Brakes
Aftercooler and Waterseparator
Reheater
PD Filter
QD Filter
Spark Arrestor
Inlet Shut down Valve
Cold Weather Equipment
Manifold with Sensors
Operating Instructions
Parking, Towing and Lifting Instructions
Parking Instructions
Towing Instructions
Lifting Instructions
Before Starting
Starting / Stopping
Control Panel
Specific Start Procedure
Operations Overview
Battery Switch
Overview Icons
Possible Views
Starting
Stopping
Sutdown
Power off
Diesel Particulate Filter Regeneration
Settings
Fault Codes
Emergency Stop
Maintenance
Liability
Service Paks
Service Kits
Storage
Preventive Maintenance Schedule for the Compressor
Oil Specifications
Synthetic Compressor Oil PAROIL S
Mineral Compressor Oil PAROIL M
Synthetic Engine Oil PAROIL 5W30
Mineral Engine Oil PAROIL SAE 15W40
Oil Level Check
Check Engine Oil Level
Check Compressor Oil Level
Oil and Oil Filter Change
Engine Oil and Oil Filter Change
Topping up the Compressor Oil
Compressor Oil and Oil Filter Change
Coolant Specifications
Parcool Eg
Coolant Check
Monitoring Coolant Condition
Topping up of Coolant
Replacing the Coolant
Cleaning Coolers
Battery Care
Electrolyte
Activating a Dry-Charged Battery
Recharging a Battery
Battery Maintenance
Compressor Element Overhaul
Adjustments and Servicing Procedures
Adjustment of the Continuous Regulating System
Air Filters Engine / Compressor
Main Parts
Cleaning the Dust Trap
Replacing the Filter Element and the Safety Cartridge
Air Receiver
Safety Valve
Fuel System
Brake Adjustments
Brake Shoe Adjustment (no ABS)
Brake Adjustment Wagon
Frame Maintenance and Repair
Problem Solving
Available Options
Technical Specifications
Torque Values
General Torque Values
Critical Torque Values
Compressor / Engine Specifications
Reference Conditions
Limitations
Performance Data
Design Data
Dataplate
Legislation
Parts, Subjected to Pressure Equipment Directive GB12243-89
Parts, Subjected to Simple Pressure Vessel Directive GB150-1998
Maintenance Record
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Table of Contents
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Air Flow
3
Fault Codes
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Instruction Manual
for Portable Compressors
English
XAMS 527 - XAMS 1150 CD7
XATS 487 - XATS 1050 CD7
Engine CAT C9
XAHS 447 - XAHS 950 CD7
XAVS 407 - XAVS 900 CD7
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Summarization of Contents
Safety Precautions
Introduction to Safety
Provides an overview of the manual's purpose and safety policy.
General Safety Guidelines
Details essential safety guidelines for operating and maintaining equipment.
Transport and Installation Safety
Covers safe practices for moving and setting up the compressor.
Use and Operation Safety
Outlines critical safety measures for running the compressor.
Maintenance and Repair Safety
Provides safety instructions for servicing and fixing the unit.
Tool Application Safety
Emphasizes safe and correct use of tools for maintenance.
Specific Safety Precautions
Highlights special safety advice, including for batteries and pressure vessels.
Leading Particulars
General Description of Compressor
Describes the compressor's main components and operational principles.
Markings and Information Labels
Explains the meaning of various symbols and labels on the equipment.
Main Compressor Parts
Identifies and lists the key components of the compressor unit.
Regulating System Overview
Details the compressor's air regulation mechanism and its functions.
Electric System Diagram
Illustrates the electrical layout and components of the compressor.
Available Compressor Options
Lists optional features and configurations for the compressor.
Operating Instructions
Parking, Towing, and Lifting Instructions
Provides guidance on safely parking, towing, and lifting the compressor.
Before Starting the Compressor
Outlines the essential checks and preparations before initial compressor startup.
Starting and Stopping Procedures
Guides on initiating, controlling, and ceasing compressor operation.
Control Panel Functions
Explains the function of each button and display on the control panel.
Operations Overview and Checks
Describes operational statuses, checks, and overview icons.
Battery Switch Operation
Details the use and safety precautions for the battery switch.
Overview of Control Panel Icons
Defines the various icons displayed on the control panel.
Navigating Control Panel Views
Explains how to navigate and view different information on the control panel.
Compressor Starting Sequence
Details the sequence of actions for starting the compressor unit.
Compressor Stopping Sequence
Provides instructions on how to safely stop the compressor.
Shutdown Procedures
Explains procedures for shutting down the machine due to critical alarms.
Powering Off the Controller
Guides on safely powering down the compressor controller.
Diesel Particulate Filter Regeneration
Details the process, conditions, and management of DPF regeneration.
System Settings Configuration
Explains how to configure various settings on the control panel.
Understanding Fault Codes
Lists and explains the meaning of different fault codes and alarms.
Emergency Stop Button Usage
Describes the function and safe use of the emergency stop button.
Maintenance Procedures
Manufacturer Liability Limitations
States the manufacturer's limitations of liability regarding modifications and parts.
Service Packs and Kits
Explains the purpose and benefits of using Service Paks and kits for maintenance.
Compressor Storage Guidelines
Provides instructions for storing the compressor when not in use.
Preventive Maintenance Schedule
Outlines the recommended maintenance tasks and intervals for the compressor.
Oil Specifications and Types
Details the recommended types of oils for the compressor and engine.
Checking Oil Levels
Details how to check the engine and compressor oil levels.
Oil and Oil Filter Change Procedures
Provides instructions for changing engine and compressor oil and filters.
Coolant Specifications and Checks
Details coolant specifications and provides guidance on checking coolant condition.
Cooler Cleaning Procedures
Explains how to clean the compressor's oil cooler, radiator, and intercooler.
Battery Care and Maintenance
Provides instructions on battery maintenance, activation, and charging.
Compressor Element Overhaul
Specifies that compressor element overhaul must be done by Atlas Copco.
Adjustments and Servicing Procedures
Regulating System Adjustment
Details how to adjust the compressor's regulating valve for working pressure.
Air Filter Maintenance
Covers the maintenance, cleaning, and replacement of air filters.
Air Receiver Maintenance
Provides information on air receiver testing and condensate draining.
Safety Valve Checks
Outlines checks and maintenance procedures for the safety valve.
Fuel System Procedures
Covers replacing fuel filter elements and priming the system.
Brake System Adjustments
Details how to adjust the brake shoe, cable, and axle components.
Problem Solving
Troubleshooting Compressor Capacity Issues
Addresses issues like low capacity, choked filters, and defective valves.
Troubleshooting Pressure Issues
Addresses problems like high receiver pressure and safety valve blow.
Troubleshooting Shutdowns
Covers reasons for unit stopping due to shutdown switches.
Troubleshooting Air and Oil Mist
Addresses air and oil mist expulsion from filters after stopping.
Troubleshooting Compressor Overheating
Identifies causes and solutions for compressor overheating.
Available Options
Pressure Vessel and Undercarriage Options
Lists options for pressure vessel approval and undercarriage types.
Towing, Road, and Air Treatment Options
Details options for towing eye, road approval, and air treatment equipment.
Control Panel, Language, and General Options
Covers control panel language, special application equipment, and remote start.
Cold Weather and Manifold Options
Details cold weather packages and manifold configurations.
Literature, Color, and Packaging Options
Lists options for additional literature, frame/canopy color, and packaging.
Technical Specifications
Torque Values
Lists recommended torque values for general assembly and critical components.
Compressor and Engine Specifications
Details performance and operational parameters of the compressor and engine.
Dataplate Information
Legislation
Pressure Equipment Directive Compliance
Lists parts compliant with Pressure Equipment Directive 97/23/EC.
Simple Pressure Vessel Directive Compliance
Lists parts compliant with Simple Pressure Vessel Directive 87/404/EC.
Maintenance Record Log
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