KSB ECOLINE GTF Operating Manual
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KSB ECOLINE GTF Operating Manual

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Summary of Contents for KSB ECOLINE GTF

  • Page 1 ECOLINE GLF/GTF/PTF/SCF/FYF ECOLINE GLB/GTB ECOLINE GLV/GTV/SCV ECOLINE GLC/GTC/SCC/FYC Operating Manual...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB Valves Changzhou Co., Ltd., China12/12/2016...

  • Page 3: Table Of Contents

    Contents Contents Glossary .............................. 5 General.............................. 6 Principles ................................ 6 Target group.............................. 6 Other applicable documents.......................... 6 Symbols ................................ 6 Safety .............................. 7 Key to safety symbols/markings........................ 7 General................................ 7 Intended use .............................. 8 Personnel qualification and training....................... 8 Consequences and risks caused by non-compliance with this manual ............ 8 Safety awareness .............................. 8 Safety information for the operator/user ....................... 9 Safety information for maintenance, inspection and installation .............. 9...
  • Page 4 Contents EU Declaration of Conformity for ECOLINE GLB 150-600 ................ 95 Index .............................. 96 4 of 100...

  • Page 5: Glossary

    Pressure Equipment Directive, sets out the requirements to be met by pressure equipment intended to be placed on the market in the European economic area. Technical literature Refer to the product catalogue for the technical literature on our products at www.ksb.com. 5 of 100...

  • Page 6: General

    The manual describes the proper and safe use of this equipment in all phases of operation. In the event of damage, immediately contact the KSB sales organisation responsible in order to maintain the right to claim under warranty.

  • Page 7: Safety

    2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER 2.1 Key to safety symbols/markings Table 3: Definition of safety symbols/markings Symbol Description DANGER DANGER This signal word indicates a high-risk hazard which, if not avoided, will result in death or serious injury.

  • Page 8: Intended Use

    2 Safety This operating manual does not take into account: ▪ Any eventualities or incidents which may occur during installation performed by the customer, operation and maintenance. ▪ Local regulations; the operator must ensure that such regulations are strictly observed by all, including the personnel called in for installation. 2.3 Intended use ▪...

  • Page 9: Safety Information For The Operator/User

    2 Safety 2.7 Safety information for the operator/user Actuator-operated valves are intended for use in areas which cannot be accessed by unauthorised persons. Operation of these valves in areas which can be accessed by unauthorised persons is only permitted if appropriate protective devices are fitted at the site.

  • Page 10: Transport/Temporary Storage/Disposal

    1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer (as applicable) and the insurer about the damage in writing immediately.

  • Page 11: Storage/Preservation

    3 Transport/Temporary Storage/Disposal Fig. 1: Transporting the valve 3.3 Storage/preservation If commissioning is to take place some time after delivery, we recommend that the following measures be taken for storing the valve: CAUTION Incorrect storage Damage to the valve due to dirt, corrosion, moisture and/or frost! ▷...

  • Page 12: Return To Supplier

    Always indicate any safety and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the KSB web site at: www.ksb.com/certificate_of_decontamination 3.5 Disposal WARNING Fluids, consumables and supplies which are hot and/or pose a health hazard Hazard to persons and the environment! ▷...

  • Page 13: Valve Description

    4 Valve Description 4 Valve Description 4.1 General description The sectional drawings below provide examples of the general design/configuration of the valve. For additional and more detailed information, refer to the respective type series booklet. 4.2 Marking Table 4: General marking Parameter Value/Marking Nominal size...

  • Page 14: Globe Valves To Ansi/Asme With Gland Packing

    4 Valve Description 4.3 Globe Valves to ANSI/ASME with Gland Packing 4.3.1 ECOLINE GLC 150-600 4.3.1.1 Operating data Table 5: Operating properties Characteristic Value Nominal pressure Class 150 - 600 Nominal size NPS 2'' - 12'' Max. permissible pressure 106 bar / 1500 PSI Min.
  • Page 15 4 Valve Description 4.3.1.3 Design details Design ▪ Globe valve to BS 1873 ▪ Tested to API 598 ▪ Body made of cast steel or stainless steel ▪ Bolted bonnet ▪ Outside screw ▪ Rotating stem ▪ Non-rotating stem (8'' and 10'' Class 300/600) ▪...
  • Page 16 4 Valve Description 4.3.1.4 Pressure/temperature ratings Table 6: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34) Material -29 to A 216 WCB 19,7 17,9 15,9 13,8 11,7 9,7 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 22,1 15,9 9,3 102,0 93,8 90,3...
  • Page 17 4 Valve Description 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 1440 1240 1120 1025 955 Table 8: Test pressures Test Test medium Class 150 Class 300 Class 600 [bar] [psi] [bar] [psi] [bar] [psi] Shell Water 1125 2225 Leak test (back seat) 1630...
  • Page 18 (350) is hard-faced. Bonnet/cover seal The body (100) and the yoke (166) are connected by studs (902) and nuts (920.1). The joint is sealed by means of a joint ring (411). 4.3.2 ECOLINE GLF 150-600 4.3.2.1 Operating data Table 11: Operating properties...
  • Page 19 4 Valve Description 4.3.2.2 Fluids handled ▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Fluids containing mineral oils ▪ Oil ▪ Feed water 4.3.2.3 Design details Design ▪ Globe valve to API 602 ▪ Tested to API 598 ▪...
  • Page 20 4 Valve Description 4.3.2.4 Pressure/temperature ratings Table 12: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34) Material 0 to 38 93 A 105 19,7 17,9 15,9 13,8 11,7 9,7 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 - 102,0 93,8 90,3...
  • Page 21 Seat/disc interface The integral seating surfaces in the body (100) are hard-faced. The valve disc (351) is connected to the stem (200) by a "T" joint. Bonnet/cover seal The yoke (166) is bolted to the body (100). The joint is sealed by a joint ring (411). 4.3.3 ECOLINE GLF 800-2500 21 of 100...
  • Page 22 4 Valve Description 4.3.3.1 Operating data Table 16: Operating properties Characteristic Value Class 800 - 2500 Nominal pressure NPS ½" - 2" Nominal size 431 bar / 6250 PSI Max. permissible pressure Min. permissible temperature 0 °C / 32 °F +538 °C / +1500 °F Max.
  • Page 23 4 Valve Description Variants ▪ Full bore ▪ Hard-faced back seat ▪ Extended bonnet ▪ Locking device ▪ Position indicator ▪ Electric actuators ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for temperatures up to 400 °C ▪...
  • Page 24 4 Valve Description 4.3.3.4 Pressure/temperature ratings Table 17: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34) 0 to A 105 136,0 124,8 120,5 116,4 110,9 104,5 101,1 97,4 93,2 75,7 1500 255,3 233,0 225,4 219,0 209,7 193,6 187,8 181,8 173,6 143,8 - 2500 425,5 388,3 375,6 365,0 349,5 322,6 313,0 303,1 289,3 239,7 - A 182...
  • Page 25 4 Valve Description Table 19: Test pressures Test Test medium Class 800 Class 1500 Class 2500 [bar] [psi] [bar] [psi] [bar] [psi] Shell Water 205,1 2975 5625 9375 Leak test (back seat) 149,8 2173 4125 6875 Leak test (seat) 149,8 2173 4125 6875 Optional leak test (seat)
  • Page 26 4 Valve Description 4.3.3.5 Materials Class 800 Class 1500 Class 2500 920.3 920.3 920.2 920.2 920.2 ① Tack-welded ② Seal-welded Table 20: Parts list Description Class Material A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 A 182 F91 Trim 8 Trim 5...
  • Page 27 4 Valve Description 4.3.4 ECOLINE GLV 150-300 4.3.4.1 Operating data Table 21: Operating properties Characteristic Value Nominal pressure Class 150 - 300 Nominal size NPS 2'' - 12'' Max. permissible pressure 50 bar / 720 PSI Min. permissible temperature 0 °C / 32 °F Max.
  • Page 28 4 Valve Description 4.3.4.3 Design details Design ▪ Globe valve to ASME B16.34 ▪ Tested to API 598 ▪ Compact design to API 603 ▪ Valve made of corrosion-resistant materials ▪ Body made of stainless steel ▪ Bolted bonnet ▪ Outside screw ▪...
  • Page 29 4 Valve Description 4.3.4.4 Pressure/temperature ratings Table 22: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34) Material -29 to A 351 CF8 19,0 15,9 14,1 13,1 11,7 9,7 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 27,2 26,9 26,2 24,5 22,4 17,6 14,1 11,4 9,3 A 351 CF8M 19,0 16,2...

  • Page 30: Bellows-Type Globe Valves To Ansi/Asme

    4 Valve Description Part No. Description Material A 351 CF8 A 351 CF8M Washer A 276 420 A 276 420 920.1 Handwheel nut A 194 8 A 194 8 920.2 A 194 8 A 194 8 Stud A 193 B8 A 193 B8 A 276 304 A 276 304...
  • Page 31 4 Valve Description 4.4.1.2 Fluids handled ▪ Steam ▪ Thermal oil ▪ Explosive fluids ▪ Combustible fluids ▪ Fluids containing gas ▪ Gas ▪ Fluids posing a health hazard ▪ Toxic fluids ▪ High-temperature hot water ▪ Highly aggressive fluids ▪...
  • Page 32 4 Valve Description Variants ▪ Locking device ▪ Limit switch(es) ▪ Version with free stem end and top flange to ISO 5210 ▪ NACE standard ▪ Electric actuators ▪ Seal-welded body/bonnet joint ▪ Leakage monitoring hole in the gland packing area ▪...
  • Page 33 4 Valve Description 4.4.1.5 Materials Class 150: 2" - 4" Class 150: 6" Class 150: 8" Class 300: 2" - 4" Class 600: 2" - 3" Class 300: 6" Class 300: 8" Class 150: 10" - 12" Class 600: 4" Class 600: 6"...
  • Page 34 4 Valve Description Part No. Description Material Bellows: A 182 F316L A 216 WCB/ A 216 WCB/ A 351 CF8/Trim 2 A 351 CF8M/ Trim 8 Trim 5 Trim 10 Gland follower Carbon steel Carbon steel Stainless steel Stainless steel Stop Carbon steel Carbon steel Stainless steel Stainless steel Stem nut...
  • Page 35 4 Valve Description 4.4.2.1 Operating data Table 31: Operating properties Characteristic Value Nominal pressure Class 150 - 800 Nominal size NPS ½'' - 2'' Max. permissible pressure 136 bar Min. permissible temperature 0 °C Max. permissible temperature 427 °C Temperatures < 0 °C on request Selection as per pressure/temperature ratings (ð Section 4.4.2.4, Page 37) 4.4.2.2 Fluids handled ▪...
  • Page 36 4 Valve Description 4.4.2.3 Design details Design ▪ Valve design to ASME B16.34, API 602 and MSS SP-117 ▪ Bolted bonnet ▪ Outside screw ▪ Outside yoke ▪ Reduced bore ▪ Tapered valve disc ▪ Integrated seat ring ▪ Metal-seated ▪ Rising stem ▪...
  • Page 37 4 Valve Description 4.4.2.4 Pressure/temperature ratings Table 32: Permissible operating pressures in bar at temperatures in °C (to API 602 and ASME B16.34) Class Material -29 to 38 A 105 19,7 17,9 15,9 13,8 11,7 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 102,0...

  • Page 38: Gate Valves To Ansi/Asme

    4 Valve Description Part No. Description Material Trim 8 Trim 2 Trim 10 Gland follower A 105 A 182 F304 A 182 F316 A 194 2H A 194 8 A 194 8 Stem nut A 276 410 A 276 410 A 276 410 Lubricating nipple Brass...
  • Page 39 4 Valve Description 4.5.1.3 Design details Design ▪ Gate valve to API 600-2009 ▪ Tested to API 598 ▪ Body made of cast steel or stainless steel ▪ Flexible wedge ▪ Bolted bonnet ▪ Non-rotating stem ▪ Non-rising handwheel ▪ Stem sealed by gland packing ▪...
  • Page 40 4 Valve Description 4.5.1.4 Pressure/temperature ratings Table 36: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34) Material -29 to A 216 WCB 19,7 17,9 15,9 13,8 11,7 9,7 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 22,1 15,9 9,3 102,0 93,8 90,3...
  • Page 41 4 Valve Description 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 1440 1240 1120 1025 955 Table 38: Test pressures Test Test medium Class 150 Class 300 Class 600 [bar] [psi] [bar] [psi] [bar] [psi] Shell Water 1125 2225 Leak test (back seat) 1630...
  • Page 42 4 Valve Description Description Material A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A 352 LCB A 352 LCC A 351 CF8 A 351 CF8M 920.3 Handwheel nut Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Stainless Stainless steel steel...
  • Page 43 4 Valve Description 4.5.2 ECOLINE GTF 150-600 4.5.2.1 Operating data Table 41: Operating properties Characteristic Value Nominal pressure Class 150 - 600 Nominal size NPS ½'' - 2'' Max. permissible pressure 104 bar / 1480 PSI Min. permissible temperature 0 °C / 32 °F Max.
  • Page 44 4 Valve Description Variants ▪ Seal-welded body/bonnet joint ▪ Full bore ▪ Hard-faced back seat ▪ Extended bonnet ▪ Locking device ▪ Position indicator ▪ Electric actuators ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for temperatures up to 400 °C ▪...
  • Page 45 4 Valve Description 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 A 182 F316 1440 1240 1120 1025 955 A 182 F304L 1200 1020 910 A 182 F316L 1200 1020 910 Table 44: Test pressures Test Test medium Class 150 Class 300 Class 600...
  • Page 46 4 Valve Description 4.5.2.6 Function The main components of the gate valves are the body (100), the yoke (166), the wedge (360), the stem (200) and the actuating unit. Stem seal The gland packing (461), which seals off the stem (200), is tightened via the gland follower (452) by means of studs (902) and nuts (920).
  • Page 47 4 Valve Description 4.5.3.3 Design details Design ▪ Gate valve to API 602 ▪ Tested to API 598 ▪ Body made of forged steel ▪ Bolted bonnet (Class 800) ▪ Welded bonnet (Class 1500 / 2500) ▪ Outside screw ▪ Outside yoke ▪...
  • Page 48 4 Valve Description 0 to A 182 F22 137,9 137,9 133,9 129,6 122,2 111,2 108,1 104,5 97,8 93,4 89,5 82,7 70,7 49,1 32,2 20,2 1500 258,6 257,6 250,8 243,4 231,8 206,6 201,1 194,1 183,1 175,1 169,0 158,2 140,9 92,2 52,6 34,4 2500 430,9 429,4 418,2 405,4 386,2 344,3 335,3 323,2 304,9 291,6 281,8 263,9 235,0 153,7 87,7...
  • Page 49 4 Valve Description 4.5.3.5 Materials Class 800 Class 1500 Class 2500 920.3 920.3 920.2 920.2 920.2 ① Seal-welded Table 50: Parts list Description Class Material A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 A 182 F91 Trim 8 Trim 5 Trim 5 Trim 2...
  • Page 50 4 Valve Description 4.5.4 ECOLINE GTV 150-300 4.5.4.1 Operating data Table 51: Operating properties Characteristic Value Nominal pressure Class 150 - 300 Nominal size NPS 2'' - 12'' Max. permissible pressure 50 bar / 720 PSI Min. permissible temperature 0 °C / 32 °F Max.
  • Page 51 4 Valve Description 4.5.4.3 Design details Design ▪ Gate valve to API 603 ▪ Tested to API 598 ▪ Compact design to API 603 ▪ Valve made of corrosion-resistant materials ▪ Body made of stainless steel ▪ Bolted bonnet ▪ Outside screw ▪...
  • Page 52 4 Valve Description Variants ▪ Hard-faced back seat ▪ Hard-faced sealing surface (single or double) ▪ PTFE packing ▪ PTFE gasket ▪ Drain plug ▪ Pressure relief arrangement ▪ Locking device ▪ Limit switches ▪ Stem protecting tube ▪ Stem protecting tube with position indicator ▪...
  • Page 53 4 Valve Description 4.5.4.5 Materials 920.1 920.3 920.2 Table 55: Parts list Part No. Description Material A 351 CF8 A 351 CF8M Body A 351 CF8 A 351 CF8M Flexible wedge A 351 CF8 A 351 CF8M Stem A 276 304 A 276 316 Joint ring Stainless steel/graphite...
  • Page 54 4 Valve Description Seat/disc interface The seat ring is an integral part of the body (100). The flexible wedge (361) is fastened to the stem (200) by a "T" joint and guided by lateral guide bars in the body (100). Bonnet/cover seal The body (100) and the yoke (166) are connected by studs (902) and nuts (920.2).
  • Page 55 4 Valve Description 4.5.5.3 Design details Design ▪ Valve design to ASME B16.34, API 602 and MSS SP-117 ▪ Bolted bonnet ▪ Outside screw ▪ Outside yoke ▪ Reduced bore ▪ Single-piece wedge ▪ Rolled-in seat ring ▪ Metal-seated ▪ Rising stem ▪ Non-rotating stem ▪...
  • Page 56 4 Valve Description Class Material -29 to 38 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 102,0 93,8 90,3 87,2 83,1 78,3 75,8 73,1 70,0 56,9 136,0 124,8 120,5 116,4 110,9 104,5 101,1 97,4 93,2 75,7 A 182 F304 19,0 15,9 14,1...

  • Page 57: Lift Check Valves To Ansi/Asme

    4 Valve Description Part No. Description Material Trim 8 Trim 2 Trim 10 Handwheel A 197 A 197 A 197 A 194 2H A 194 8 A 194 8 Name plate SS304 SS304 SS304 Washer A 276 410 A 276 410 A 276 410 35)34) Bellows...
  • Page 58 4 Valve Description 4.6.1.3 Design details Design ▪ Lift check valve to API 602 ▪ Tested to API 598 ▪ Body made of forged steel ▪ Bolted cover ▪ Reduced bore ▪ Solid check disc ▪ Integral seat - ST6 (HF) ▪...
  • Page 59 4 Valve Description 4.6.1.4 Pressure/temperature ratings Table 62: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34) Material 0 to 38 93 A 105 19,7 17,9 15,9 13,8 11,7 9,7 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 - 102,0 93,8 90,3...
  • Page 60 4 Valve Description 4.6.1.5 Materials Table 65: Parts list Description Material A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 Trim 8 Trim 5 Trim 5 Trim 2 Trim 10 Body A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316...
  • Page 61 4 Valve Description 4.6.2.2 Fluids handled ▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Feed water 4.6.2.3 Design details Design ▪ Lift check valve to API 602 ▪ Tested to API 598 ▪ Body made of forged steel ▪...
  • Page 62 4 Valve Description 4.6.2.4 Pressure/temperature ratings Table 67: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34) 0 to A 105 136,0 124,8 120,5 116,4 110,9 104,5 101,1 97,4 93,2 75,7 1500 255,3 233,0 225,4 219,0 209,7 193,6 187,8 181,8 173,6 143,8 - 2500 425,5 388,3 375,6 365,0 349,5 322,6 313,0 303,1 289,3 239,7 - A 182 F11...
  • Page 63 4 Valve Description 4.6.2.5 Materials Class 800 Class 1500/2500, straight pattern Class 1500/2500, Y-pattern ① Seal-welded Table 70: Parts list Description Class Material A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 A 182 F91 Trim 8 Trim 5 Trim 5 Trim 2 Trim 10 Trim 5 Body A 105 A 182 F11...

  • Page 64: Swing Check Valves To Ansi/Asme

    4 Valve Description 4.7 Swing Check Valves to ANSI/ASME 4.7.1 ECOLINE SCC 150-600 4.7.1.1 Operating data Table 71: Operating properties Characteristic Value Nominal pressure Class 150 - 600 Nominal size NPS 2'' - 24'' Max. permissible pressure 106 bar / 1500 PSI Min.
  • Page 65 4 Valve Description Variants ▪ Counterweight and dampening device ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for temperatures up to 400 °C ▪ Non-destructive testing, e.g. radiographic testing ▪ Inspections to technical codes such as AD2000 or IBR ▪...
  • Page 66 4 Valve Description 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 A 217 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 A 352 1395 1320 1275 1230 1175 1105 1065 - A 352 1500 1500 1455 1405 1330 1210 1175 - A 351 1440 1200 1075 995 A 351...
  • Page 67 4 Valve Description Description Material A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A 352 LCB A 352 LCC A 351 CF8 A 351 CF8M 920.2 A 194 2H A 194 Gr. 7 A 194 Gr.
  • Page 68 4 Valve Description 4.7.2.3 Design details Design ▪ Swing check valve to API 602 ▪ Tested to API 598 ▪ Body made of forged steel ▪ Bolted cover ▪ Reduced bore ▪ Fully confined cover gasket ▪ Seat ring ST6(HF) swaged ▪...
  • Page 69 4 Valve Description 4.7.2.4 Pressure/temperature ratings Table 78: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34) Material 0 to 38 93 A 105 19,7 17,9 15,9 13,8 11,7 9,7 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 - 102,0 93,8 90,3...
  • Page 70 4 Valve Description 4.7.2.5 Materials ① Tack-welded Table 81: Parts list Description Material A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 Trim 8 Trim 5 Trim 5 Trim 2 Trim 10 Body A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316...
  • Page 71 4 Valve Description Selection as per pressure/temperature ratings (ð Section 4.7.3.4, Page 71) 4.7.3.2 Fluids handled ▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Volatile fluids ▪ Feed water 4.7.3.3 Design details Design ▪ Swing check valve to API 602 ▪...
  • Page 72 4 Valve Description 0 to A 182 132,4 114,0 102,9 94,3 87,9 82,9 81,2 80,0 78,5 77,6 76,9 76,3 71,2 66,7 66,2 56,1 43,6 34,0 27,0 21,5 17,7 13,8 10,7 7,7 F316 1500 248,2 211,0 192,5 178,3 166,9 154,4 151,6 149,4 147,2 145,7 144,2 143,4 140,9 125,5 119,7 99,5 79,1 63,3 51,6 41,9 34,9 29,3 17,4 14,1...
  • Page 73 4 Valve Description Table 86: Parts list Description Class Material A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 A 182 F91 Trim 8 Trim 5 Trim 5 Trim 2 Trim 10 Trim 5 Body A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 A 182 F91 Cover A 105...
  • Page 74 4 Valve Description 4.7.4 ECOLINE SCV 150-300 4.7.4.1 Operating data Table 87: Operating properties Characteristic Value Nominal pressure Class 150 - 300 Nominal size NPS 2'' - 12'' Max. permissible pressure 50 bar / 720 PSI Min. permissible temperature 0 °C / 32 °F Max.
  • Page 75 4 Valve Description Variants ▪ PTFE gasket ▪ Grease-free version ▪ Non-destructive testing, e.g. radiographic testing ▪ NACE standard ▪ Other flange designs ▪ Larger nominal sizes and other variants on request 4.7.4.4 Pressure/temperature ratings Table 88: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34) Material -29 to A 351 CF8...

  • Page 76: Strainers To Ansi/Asme

    4 Valve Description Part No. Description Material A 351 CF8 A 351 CF8M Hinge pin A 276 304 A 276 316 Bracket A 351 CF8 A 351 CF8M 920.2 A 194 8 A 194 8 Joint ring Stainless steel/graphite Stainless steel/graphite Cover A 351 CF8 A 351 CF8M...
  • Page 77 4 Valve Description 4.8.1.2 Fluids handled ▪ Steam ▪ Fluids containing gas ▪ Fluids containing mineral oils ▪ Gas ▪ Oil 4.8.1.3 Design details Design ▪ Strainer to ASME B16.34 ▪ Tested to API 598 ▪ Y-pattern strainer ▪ Body made of cast steel or stainless steel ▪...
  • Page 78 4 Valve Description Table 95: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34) 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 A 216 1480 1360 1310 1265 1205 1135 1100 1060 1015 825 A 351 1440 1200 1075 995 A 351 CF8M...
  • Page 79 4 Valve Description 4.8.2 ECOLINE FYF 800 4.8.2.1 Operating data Table 99: Operating properties Characteristic Value Nominal pressure Class 800 Nominal size NPS ½'' - 2'' Max. permissible pressure 141 bar / 2000 PSI Min. permissible temperature 0 °C / 32 °F Max. permissible temperature 816 °C / 1500 °F Temperatures <...
  • Page 80 4 Valve Description 4.8.2.4 Pressure/temperature ratings Table 100: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34) Material 0 to 38 93 A 105 136,0 124,8 120,5 116, 110, 104, 101, 97,4 93,2 75,7 - A 182 F304 132,4 110,3 98,9 91,4 85,5 81,2 79,4 77,6 76,0 74,5 72,9 71,5 70,2 65,3 59,8 47,2 37,7 30,3 24,5 20,8 17,1 13,8 10,7 7,7...

  • Page 81: Installation At Site

    5 Installation at Site 5 Installation at Site 5.1 General information/Safety regulations The operator ensures that maintenance, inspection and installation is performed by authorised, qualified specialist personnel who are thoroughly familiar with the manual. Responsibility for positioning and installing the valve lies with the consultant, construction company or operator/user.

  • Page 82: Installation Position And Location

    5 Installation at Site CAUTION Improper installation Damage to the valve! ▷ Remove the caps prior to installation. ▷ Clean the mating flange faces. ▷ Protect the body and bonnet/cover from any impacts. CAUTION Outdoor installation Damage due to corrosion! ▷...

  • Page 83: Welding Into The Pipeline

    Install valves with transmission gear and/or actuators with the stem in the vertical position. If this requirement cannot be met, adequately support the actuator on site or consult KSB. Mounted actuators are factory-set and ready for operation. Changes to these settings, e.g.

  • Page 84: Insulation

    5 Installation at Site DANGER Unqualified personnel performing work on valves with actuator Danger of death from electric shock! ▷ Ensure that the connection to the power supply and the process control system is performed by a trained electrician. ▷ Observe regulations IEC 60364 and, for explosion-proof models, EN 60079. DANGER Work on valves with energy storage, e.g.

  • Page 85: Commissioning/Start-Up/Shutdown

    6 Commissioning/Start-up/Shutdown 6 Commissioning/Start-up/Shutdown 6.1 Commissioning/start-up 6.1.1 Prerequisites for commissioning/start-up Before commissioning/start-up of the valve, ensure that the following requirements are met: ▪ The material, pressure and temperature data on the valve complies with the operating conditions of the piping. (ð Section 4, Page 13) . ▪...
  • Page 86 6 Commissioning/Start-up/Shutdown 4. Check the bonnet/cover bolting (902.1/920.1) and the joint ring (411.1) for tightness after the valve has been subjected to load conditions or heated up for the first time. 5. To avoid stress or distortion, open the valve by several counter-clockwise handwheel turns.

  • Page 87: Shutdown

    6 Commissioning/Start-up/Shutdown NOTE Globe valves are normally used in either "fully open" or "fully closed" position. For control functions, valves should be fitted with throttling plugs, unless throttling plugs are installed as standard. CAUTION Excessively long idle periods Damage to the valve! ▷...

  • Page 88: Servicing/Maintenance

    NOTE All maintenance, service and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet.
  • Page 89 7 Servicing/Maintenance NOTE The user is responsible for defining appropriate intervals for checks and maintenance, depending on the application of the valve. NOTE If several valves are serviced at the same time, take appropriate measures to prevent the dismantled parts from getting mixed up. The service life can be extended by taking the following measures: ▪...

  • Page 90: Trouble-Shooting

    If problems occur that are not described in the following table, consultation with the KSB customer service is required. Table 104: Trouble-shooting Problem Possible cause Remedy 1.

  • Page 91: Eu Declaration Of Conformity

    9 EU Declaration of Conformity 9.1 EU Declaration of Conformity for ECOLINE FYF 800, GLF 2500, GLB 800, GTF 2500, GTB 800, PTF 2500, SCF 2500 KSB Valves (Changzhou) Co., Ltd. Hereby we, No. 68 Huanbao Four Road, Environment Protection Industrial Park, Xinbei District, Changzhou City, Jiangsu Province P.

  • Page 92: Eu Declaration Of Conformity For Ecoline Gtc, Glc, Scc, Glf, Gtf, Scf, Ptf

    9 EU Declaration of Conformity 9.2 EU Declaration of Conformity for ECOLINE GTC, GLC, SCC, GLF, GTF, SCF, KSB Valves (Changzhou) Co., Ltd. Hereby we, No. 68 Huanbao Four Road, Environment Protection Industrial Park, Xinbei District, Changzhou City, Jiangsu Province P.

  • Page 93: Eu Declaration Of Conformity For Ecoline Fyc

    9 EU Declaration of Conformity 9.3 EU Declaration of Conformity for ECOLINE FYC KSB Valves (Changzhou) Co., Ltd. Hereby we, No. 68 Huanbao Four Road, Environment Protection Industrial Park, Xinbei District, Changzhou City, Jiangsu Province P. R. China declare that the product:...

  • Page 94: Eu Declaration Of Conformity For Ecoline Glv, Gtv, Scv

    9 EU Declaration of Conformity 9.4 EU Declaration of Conformity for ECOLINE GLV, GTV, SCV KSB Valves (Changzhou) Co., Ltd. Hereby we, No. 68 Huanbao Four Road, Environment Protection Industrial Park, Xinbei District, Changzhou City, Jiangsu Province P. R. China...
  • Page 95 9 EU Declaration of Conformity 9.5 EU Declaration of Conformity for ECOLINE GLB 150-600 KSB Valves (Changzhou) Co., Ltd. Hereby we, No. 68 Huanbao Four Road, Environment Protection Industrial Park, Xinbei District, Changzhou City, Jiangsu Province P. R. China declare that the product:...
  • Page 96 ECOLINE GLB 800 38 ECOLINE GTV 150-300 50 ECOLINE GLC 150-600 18 ECOLINE PTF 150-600 57 ECOLINE GLF 150-600 21 ECOLINE PTF 800-2500 60 ECOLINE GLF 800-2500 26, 49 ECOLINE SCC 150-600 64 ECOLINE GLV 150-300 30, 53 ECOLINE SCF 150-600 67 ECOLINE GTB 800 57 ECOLINE SCF 800-2500 70 ECOLINE GTC 150-600 42 ECOLINE SCV 150-300 74...
  • Page 97 Pressure Equipment Directive 97/23/EC 13 Pressure/temperature ratings ECOLINE FYC 150-600 77 ECOLINE FYF 800 80 ECOLINE GLB 150-600 32 ECOLINE GLB 800 37 ECOLINE GLC 150-600 16 ECOLINE GLF 150-600 20 ECOLINE GLF 800-2500 24 ECOLINE GLV 150-300 29 ECOLINE GTB 800 55 ECOLINE GTC 150-600 40 ECOLINE GTF 150-600 44 ECOLINE GTF 800-2500 47 ECOLINE GTV 150-300 52...
  • Page 100 KSB Aktiengesellschaft Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...

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