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Related Manuals for KSB ECOLINE GTB 150
Summary of Contents for KSB ECOLINE GTB 150
- Page 1 Gate Valve ECOLINE GTB 150-600 Installation/Operating Manual...
- Page 2 Legal information/Copyright Installation/Operating Manual ECOLINE GTB 150-600 Original operating manual All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent.
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Page 3: Table Of Contents
Valve with actuator ............................ 17 Insulation ................................ 18 Commissioning/Start-up/Shutdown.................... 19 Commissioning/Start-up .......................... 19 6.1.1 Prerequisites for commissioning/start-up .................. 19 6.1.2 Valve actuation .......................... 20 Operating limits.............................. 20 6.2.1 Pressure/temperature ratings...................... 20 Shutdown................................ 21 6.3.1 Measures to be taken for shutdown .................... 21 Returning to service ............................ 21 ECOLINE GTB 150-600 3 of 34... - Page 4 7.3.3 Leak testing ............................ 24 Trouble-shooting.......................... 25 Related Documents .......................... 26 General assembly drawing with list of components .................. 26 Dimensions and weights .......................... 28 EU Declaration of Conformity for ECOLINE GTB 150-600.............. 30 Index .............................. 31 ECOLINE GTB 150-600 4 of 34...
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Page 5: Glossary
Glossary Glossary Pressure Equipment Directive 2014/68/EU (PED) The 2014/68/EU Directive sets out the requirements to be met by pressure equipment intended to be placed on the market in the European economic area. ECOLINE GTB 150-600 5 of 34... -
Page 6: General
In the event of damage, immediately contact your nearest KSB sales organisation responsible to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Installation at Site. 1.3 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel. -
Page 7: Key To Safety Symbols/Markings
In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. ECOLINE GTB 150-600 7 of 34... -
Page 8: Safety
▪ Consult the manufacturer about any other modes of operation not described in the product literature. ▪ Do not use the valve as a foothold. ECOLINE GTB 150-600 8 of 34... -
Page 9: Prevention Of Foreseeable Misuse
Adhere to all relevant laws. ▪ Eliminate all electrical hazards. (In this respect refer to the applicable national safety regulations and/or regulations issued by the local energy supply companies.) ECOLINE GTB 150-600 9 of 34... -
Page 10: Safety Information For Maintenance, Inspection And Installation
▪ The valve is operated outside the specified limits. ▪ The valve is not operated in accordance with the intended use. ▪ Use gate valves exclusively for fully open or fully closed service. An intermediate position (throttling function) is not permitted. ECOLINE GTB 150-600 10 of 34... -
Page 11: Transport/Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 12: Return To Supplier
2. Separate and sort the valve materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. ECOLINE GTB 150-600 12 of 34... -
Page 13: Description Of The Valve
Group 1 comprises all fluids posing physical or health hazards, e.g. fluids defined as ▪ Explosive ▪ Extremely flammable ▪ Highly flammable ▪ Very toxic ▪ Toxic ▪ Oxidising Fluid group 2 comprises all other fluids not referred to in Group 1. ECOLINE GTB 150-600 13 of 34... -
Page 14: Design Details
15 and nuts 17. The stem seal with bellows 9 is maintenance-free. Bellows 9 is welded to bellows end fitting 12. The seating surfaces of seat ring 3 and wedge 2 are made of rust-proof material. ECOLINE GTB 150-600 14 of 34... -
Page 15: Scope Of Supply
4 Description of the valve 4.6 Scope of supply The following items are included in the scope of supply: ▪ Valve ▪ Valve operating manual ECOLINE GTB 150-600 15 of 34... -
Page 16: Installation At Site
2. Remove the valve's flange covers before installing it in the piping. 3. Check that the inside of the valve is free from any foreign objects. Remove any foreign objects. 4. If required, install a strainer in the piping. ECOLINE GTB 150-600 16 of 34... -
Page 17: Piping
Danger of death from electric shock! ▷ Ensure that the connection to the power supply and the process control system is performed by a trained electrician. ▷ Observe regulations IEC 60364 and, for explosion-proof models, EN 60079. ECOLINE GTB 150-600 17 of 34... -
Page 18: Insulation
For any insulation fitted on the valve observe the following: ▪ The valve's function must not be impaired. ▪ The sealing areas at the bonnet/cover joint and at the stem passage (gland packing) must be directly accessible and visible. ECOLINE GTB 150-600 18 of 34... -
Page 19: Commissioning/Start-Up/Shutdown
▪ For valves with electric or pneumatic actuators travel limits have been set. ▪ The material, pressure data and temperature data of the valve are compatible with the operating conditions of the piping. (ð Section 6.2, Page 20) ▪ The material's chemical resistance and stability under load have been checked. ECOLINE GTB 150-600 19 of 34... -
Page 20: Valve Actuation
Test medium Class 150 Class 300 Class 600 [bar] [psi] [bar] [psi] [bar] [psi] Shell Water 1125 2225 Leak test (seat) 1630 Leak test (seat) Optional seat leak test with water upon customer request ECOLINE GTB 150-600 20 of 34... -
Page 21: Shutdown
▷ Ensure that the crystals have fully liquefied. For returning the equipment to service, observe the sections on commissioning/start- up (ð Section 6.1, Page 19) and the operating limits (ð Section 6.2, Page 20) . In addition, carry out all servicing/maintenance operations before returning the valve to service. (ð Section 7, Page 22) ECOLINE GTB 150-600 21 of 34... -
Page 22: Servicing/Maintenance
NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet. -
Page 23: Dismantling The Valve
▷ Always have repair work and maintenance work performed by specially trained, qualified personnel. Always observe the safety instructions and information. (ð Section 7, Page 22) In the event of damage you can always contact KSB Service. 7.2.2 Preparing the valve 1. Move the valve to the open position. -
Page 24: General Information/Safety Regulations
Tightening torques Use an appropriate tool to tighten the fasteners crosswise. 7.3.3 Leak testing After assembling the valve, carry out shell and leak testing according to DIN 3230, Part 3l or API 598 and ASME B16.34, Section 8. ECOLINE GTB 150-600 24 of 34... -
Page 25: Trouble-Shooting
▷ For any work performed in order to remedy faults on the valve observe the relevant information given in this operating manual and/or the product literature provided by the accessories manufacturers. If problems occur that are not described in the following table, consultation with the KSB service is required. Table 7: Trouble-shooting Problem Possible cause... -
Page 26: Related Documents
Class 300, NPS 8 in Class 300, NPS 10 - 12 in Class 600, NPS 2 - 3 in Class 600, NPS 8 - 12 in Class 600, NPS 4 - 6 in Fig. 2: ECOLINE GTB 150-600 Table 8: Parts list Part No. Description Material... - Page 27 A276 304 A 276 316 A194 2H A194 8 A194 8M Stud A193 B7 A193 B8 A193 B8M Bearing Gearbox Bolt/screw Carbon steel Stainless steel Stainless steel Washer Carbon steel Stainless steel Stainless steel ECOLINE GTB 150-600 27 of 34...
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Page 28: Dimensions And Weights
9 Related Documents 9.2 Dimensions and weights ∅W Fig. 3: Sectional drawings of ECOLINE GTB 150-600 Table 9: Dimensions [mm] and weights [kg] Class øA øB øC øD n-ød1 ØW [kg] [inch] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]... - Page 29 12-ø29 1220 1385 269,9 349,2 55,6 12-ø32 1990 1990 323,8 431,8 63,5 16-ø35 2320 2320 381,0 489,0 66,7 20-ø35 2790 2790 1110 Mating dimensions as per standard Face-to-face lengths: ASME B16.10 Flanges: ASME B16.5 ECOLINE GTB 150-600 29 of 34...
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Page 30: Eu Declaration Of Conformity For Ecoline Gtb 150-600
10 EU Declaration of Conformity for ECOLINE GTB 150-600 10 EU Declaration of Conformity for ECOLINE GTB 150-600 Hereby we, KSB Valves (Changzhou) Co., Ltd. Registered Office: No. 68 Huanbao Four Road, Xinbei District, Changzhou City, 213022 Jiangsu Province P. R. China... -
Page 31: Index
Causes and remedies 25 Fluids in Group 1 13 Fluids in Group 2 13 Insulation 18 Intended use 8 Key to safety symbols/markings 7 Maintenance 22 Marking 13 Materials 26 Operating limits 8 Other applicable documents 6 Partly completed machinery 6 Return to supplier 12 Returning to service 21 ECOLINE GTB 150-600 31 of 34... - Page 34 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com KSB Valves (Changzhou) Co., Ltd. No. 68 Huanbao Four Road Environment Protection Industrial Park Xinbei District, Changzhou City, Jiangsu Province P. R. China...
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