Froling T4-30 Installation Instructions Manual

Froling T4-30 Installation Instructions Manual

T4 24-150 wood chip boiler

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Installation Instructions

Wood chip boiler T4 24-150
Translation of the original German operating instructions for technicians
Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
M1211017_en | Edition 27/03/2017
Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

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Table of Contents
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Summarization of Contents

General
About this manual
Provides information for various Froling T4 boiler models.
Safety
Hazard Levels of Warnings
Explains the meaning of DANGER, WARNING, and CAUTION hazard levels used in the documentation.
Qualification of Assembly Staff
Specifies that assembly, installation, and servicing must be carried out by qualified personnel.
Personal Protective Equipment for Assembly Staff
Details the required protective equipment for staff during transportation, setup, and assembly.
Standards for Heating Systems
Lists general standards for heating systems, structural safety, and heating water quality.
Installation and Approval Requirements
Outlines requirements for system installation and approval by supervisory authorities.
Boiler Room Installation Requirements
Details required characteristics for the boiler room, including floor, atmosphere, and ventilation.
Central Heating Water Quality
Specifies standards and recommendations for heating water quality, pH, and makeup water.
Pressure Maintenance Systems
Explains compressor-controlled and pump-controlled pressure maintenance systems.
Return Temperature Control
Warns about condensation formation and recommends return temperature control at 45°C.
Chimney System and Flue Gas Planning
Details flue gas system design, connection angles, insulation, draught limiters, and measuring ports.
Technology
Dimensions
Provides detailed dimensions for various Froling T4 boiler models.
Technical Specifications
Lists rated heat output, power consumption, boiler weight, and emissions data for T4 boilers.
Installation
Transport
Details product delivery packaging and general instructions for safe transport.
Positioning
Explains how to position the boiler using a fork-lift or crane, including removing covers.
Temporary Storage
Provides guidance on storing components in a dry, protected location to prevent damage.
Boiler Room Setup Procedures
Covers removing the boiler from pallet, protective frame, moving, and minimum clearance distances.
Assembly Work
Step-by-step guide for installing the ash container, securing the stoker unit, and mounting cover plates.
Electrical Connection
Covers removing controller covers, laying cables, mains connection, and information on circulating pumps.
Start-up
Before Commissioning / Configuring the Boiler
Steps for initial setup, including checking system pressure, venting, and safety devices.
Decommissioning
Mothballing
Measures for leaving the boiler out of service for extended periods, including cleaning and draining.
Disassembly
Instructions to disassemble the system by following assembly steps in reverse order.
Disposal
Guidance on environmentally friendly disposal of the boiler and its components according to regulations.
Appendix
Addresses
Contact information for the manufacturer and a placeholder for the installer.

Table of Contents