Froling T4-150 Installation Instructions Manual

Froling T4-150 Installation Instructions Manual

T4 24-150 wood chip boiler

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Installation Instructions

Wood chip boiler T4 24-150
Translation of the original German operating instructions for technicians
Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
M1211017_en | Edition 27/03/2017
Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

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Table of Contents
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Summarization of Contents

General
About this manual
Provides information about the manual and the T4 boiler models it covers.
Safety
Hazard levels of warnings
Explains the different hazard levels (DANGER, WARNING, CAUTION) used in the documentation.
Qualification of assembly staff
Specifies the required qualifications for personnel performing assembly and installation.
Personal protective equipment for assembly staff
Details the mandatory personal protective equipment (PPE) for assembly personnel.
Design Information
Covers essential design considerations and regulatory standards for the system.
Notes on standards
Lists applicable standards and guidelines for heating systems, structural safety, and heating water.
Installation and approval of the heating system
Outlines requirements for the official approval and installation of the heating system.
General information for installation room (boiler room)
Details the characteristics and requirements for the designated boiler room.
Requirements for central heating water
Specifies water quality standards and recommendations for central heating water.
Notes for using pressure maintenance systems
Explains the function and types of pressure maintenance systems for hot water heating.
Return temperature control
Discusses the importance of return temperature control to prevent condensation damage.
Use with storage tank
Provides recommendations and considerations for using a storage tank with the system.
Chimney connection/chimney system
Details requirements for the flue gas system design, connection, and regulations.
Draught limiter
Explains the recommendation and necessity of installing a draught limiter.
Measuring port
Details the requirements for installing a measuring port for emissions measurement.
Technology
Dimensions
Provides detailed dimensional drawings and specifications for various T4 boiler models.
Technical specifications
Lists key technical data, performance, and emissions for T4 boilers.
Installation
Transport
Details the packaging and precautions for transporting the boiler unit.
Positioning
Provides guidance on positioning the boiler, including methods using fork-lifts or cranes.
Temporary storage
Offers recommendations for storing the boiler components temporarily.
Setting up in the boiler room
Covers the initial steps for physically installing the boiler within the designated room.
Remove boiler from pallet (T4 24-110)
Instructions for safely removing the boiler from its pallet for models T4 24-110.
Remove protective transportation frame (T4 130/150)
Steps to remove the protective frame from T4 130/150 models.
Moving the boiler in the boiler room
Guidance on safely moving the boiler within the installation room.
Minimum distances in the boiler room
Specifies required clearances and distances around the boiler for safety and maintenance.
Assembly work
Details the steps involved in assembling various components of the boiler system.
Installing the Ash Container
Instructions for correctly installing the ash container into the boiler unit.
Assemble the stoker unit
Step-by-step guide for assembling and connecting the stoker unit.
Mount the cover plate on the rear boiler wall (T4 130/150)
Procedure for mounting the cover plate on the rear wall of T4 130/150 models.
Electrical connection
Covers the essential steps and safety precautions for the electrical hookup.
Removing the controller cover
Instructions for safely removing the controller cover for access.
Laying cables
Guidance on routing and securing electrical cables between components.
Mains connection
Details on how to properly connect the boiler to the main power supply.
Information on circulating pumps
Provides guidelines on connecting high-efficiency circulating pumps and potential issues.
Start-up
Before commissioning / configuring the boiler
Steps and precautions for initial configuration and commissioning of the boiler.
Decommissioning
Mothballing
Procedures for putting the boiler out of service temporarily, e.g., for summer.
Disassembly
Instructions on how to disassemble the system, reversing assembly steps.
Disposal
Guidelines for environmentally friendly disposal of the boiler and its components.
Appendix
Addresses
Contact information for the manufacturer and installers.
Address of manufacturer
Contact details for the boiler manufacturer, Froling.
Address of the installer
A placeholder for the installer's contact information.

Table of Contents