Table of Contents

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Part Number 0075251EE
November, 2005
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Summarization of Contents

Chapter 1 - Introduction
Aerial Platform Features
Details the standard features of the aerial platform.
Operator's Manual Purpose
Explains the purpose and use of the operator's manual.
Safety Alert Symbols and Definitions
Defines hazard symbols: Danger, Warning, Caution, and Notes.
Available Options
Lists optional equipment available for the machine.
Operator Training and Responsibility
Highlights the importance of operator training and responsibilities.
Maintenance and Welding Safety
Specifies maintenance responsibilities and welding precautions.
Owner and User Responsibilities
Outlines responsibilities for compliance with regulations.
Additional Information and Contact
Provides contact details for further assistance.
Chapter 2 - Specifications
Component Identification
Diagrams identifying key components of the aerial platform.
Working Envelope Diagrams
Illustrates operational reach and height limits for TB42/420 and TB50 models.
General Specifications - TB42/420
Detailed technical specifications for TB42/420 models.
General Specifications - TB50
Detailed technical specifications for TB50 models.
Engine Specifications
Provides specifications for Cummins and Deutz engines.
Engine Oil Viscosity Guidelines
Charts showing recommended engine oil viscosity by temperature.
Chapter 3 - Safety
Minimum Safe Approach Distance
Defines minimum safe distances from energized conductors for safety.
Electrocution Hazards
Details hazards related to electricity and the machine's lack of insulation.
Prestart and Workplace Safety
Covers prestart inspection and work area safety practices.
General Operation Safety
Key safety rules for operation, including pinch points and tip-over hazards.
Transfer, Wind, and Load Safety
Safety guidelines for transferring, wind limits, and load capacity.
System-Specific Safety Precautions
Precautions for electrical, hydraulic, and engine/fuel handling systems.
Fueling and Coolant Safety
Safety measures for fueling and handling engine coolant.
Placards and Decals Importance
Highlights the importance of legible safety placards and decals.
Chapter 4 - Safety Devices
Safety Device Importance
Emphasizes not disabling or modifying safety devices.
Emergency Stop and Power Systems
Describes emergency stop controls and the emergency power system.
Emergency Lowering Knob
Details the use of the emergency lowering knob for manual lowering.
Platform Safety Features
Covers ground switch, foot switch, guardrails, gates, and lanyard anchors.
Tilt Alarm System
Describes the tilt alarm and its function for platform leveling.
Platform Overload Sensing
Explains how the system stops functions when overloaded.
Engine Protection Systems
Details alarms and shutdowns for high temp and low oil pressure.
Operational Safety Alarms
Describes low oil pressure alarm, horn, drive motion alarm, and lights.
Chapter 5 - Gauges and Displays
Engine and System Monitoring Gauges
Details gauges for engine hours, temperature, electrical status, and air filter.
Fuel Level Indication
Explains how to check the fuel level in the tank.
Hydraulic Fluid Gauges and Checks
Covers hydraulic fluid level, temperature, and filter status monitoring.
Engine Oil Level Check
Explains the procedure for checking the engine oil level.
Chapter 6 - Controls
Control Safety and Locations
Safety warnings and overview of control locations and battery disconnect.
Lower Controls Overview
Details controls available at the lower station for boom and platform functions.
Lower Control Functions
Explains the operation of various switches and controls at the lower station.
Upper Controls Overview
Lists and describes controls available at the upper platform station.
Upper Control Functions
Explains operation of key controls at the upper station, including joysticks and selectors.
Drive and Platform Control Functions
Details operation of drive joystick, boom switches, platform controls, and safety interlocks.
Machine/Generator and Lighting Controls
Explains controls for the optional AC generator and driving/work lights.
Chapter 7 - Prestart Inspection
Prestart Inspection Importance and Manual
Highlights inspection importance and the location of the operator's manual.
Engine and Coolant Inspection
Guidance on inspecting the engine and checking coolant levels.
Fluid System Checks
Covers inspection of radiator, fuel system, air filter gauge, and charging system.
Battery Safety and Inspection
Safety precautions and inspection procedures for batteries and emergency power battery.
Hydraulic Fluid and Line Checks
Inspection of hydraulic fluid level, lines, and hoses.
Tire, Wheel, and Lower Control Test
Inspection of tires, wheels, and testing of lower controls.
Lower Control Operation and Safety Tests
Tests for lower controls operation, emergency stop, power, lowering, and level sensor.
Structure and Component Inspection
Inspection of structures, weldments, slide pads, wire ropes, and fasteners.
Upper Control Station Inspection and Test
Inspection and operational testing of upper controls, guardrails, and anchors.
System Safety Tests and Checks
Tests for upper controls, emergency power, horn, outlets, alarms, lights, and tow kit.
Placards, Decals, and Cleaning Caution
Inspection of placards/decals and caution for solvent cleaning.
Chapter 8 - Operation
Operation Modes and General Hazards
Overview of operation modes, key hazards, load limits, and cold weather starting.
Cold Weather Start-Up Procedures
Detailed procedures for starting the engine in cold temperatures.
Pre-Operation Setup
Procedure for preparing the aerial platform for operation.
Lower Controls Operation Guide
Step-by-step guide for operating functions from lower controls.
Upper Controls Operation Guide
Procedure for operating functions from upper controls.
Boom and Platform Function Operation
Procedure for operating turntable, boom, or platform functions.
Driving and Steering Safety Considerations
Warns about hazards associated with driving and steering on various surfaces.
Driving and Steering Procedures
Step-by-step procedure for operating drive and steer functions.
Drive Speed and Motion Alarm
Explains drive speed control, ranges, and the motion warning alarm.
Platform Overload Sensing System Operation
Details how the overload system stops functions when overloaded.
Drive Systems and Generator
Information on four wheel drive system and AC generator operation.
Air Line Use and Cautions
Details the optional air line for tool operation and associated cautions.
Air Line Fluid Draining
Procedure for draining fluids from the air line.
Driving and Work Lights Operation
Explains the operation of optional driving and work lights.
Chapter 9 - Stowing and Transporting
Proper Stowing Procedure
Step-by-step procedure for properly stowing the aerial platform.
Transporting Methods and Hazards
Overview of transporting methods and hazards when driving onto vehicles.
Driving Onto Transport Vehicle
Procedure for driving the aerial platform onto a transport vehicle.
Transport Loading Alignment and Grade
Checks for alignment during loading and grade limitations.
Winching Procedure and Drive Hubs
Procedure for winching and managing drive hubs during transport.
Hoisting Procedure and Safety
Procedure for hoisting the platform and warnings for lifting safety.
Securing for Transport
Procedure for securing the aerial platform on a transport vehicle.
Platform Securement and Strap Caution
Details platform securement and cautions against over-tightening straps.
Chapter 10 - Emergency Operation
Emergency Operation Overview
Outlines methods for lowering, stowing, or towing during system failure.
Emergency Power Operation (Lower Controls)
Procedure to operate machine using emergency power from lower controls.
Emergency Power Operation (Upper Controls)
Procedure to operate machine using emergency power from upper controls.
Emergency Lowering Procedure and Hazard
Procedure to manually lower the main boom and associated pinch point hazard.
Towing Procedure
Details the procedure for towing the aerial platform.
Towing Drive Hubs and Speed Caution
Procedure for disengaging/re-engaging drive hubs and towing speed cautions.
Chapter 11 - Troubleshooting
Troubleshooting Chart Usage
Explains how to use the troubleshooting chart to resolve issues.
Engine Start Failure Troubleshooting
Troubleshooting steps for engine not starting from controls.
Engine Start and Shutdown Troubleshooting
Troubleshooting steps for engine start failures and shutdowns.
Alarm and Engine Shutdown Troubleshooting
Troubleshooting steps for constant tone alarms and engine shutdowns.
Overload System Troubleshooting
Troubleshooting steps for overload sensor faults and related alarms.
Function Stop and Delay Troubleshooting
Troubleshooting steps for functions stopping or delaying unexpectedly.
Control Inoperability Troubleshooting
Troubleshooting steps when lower or upper controls are inoperative.
Boom and Drive Function Issues
Troubleshooting steps for boom/drive functions not working or being sluggish.
Drift, Drive, and Steering Troubleshooting
Troubleshooting steps for drifting booms, drive, and steering problems.
Tilt Alarm and Breaker Troubleshooting
Troubleshooting steps for tilt alarm not working and circuit breaker reset issues.
Outlet, Generator, and Hydraulic Troubleshooting
Troubleshooting for electrical outlets, generator voltage, and hydraulic issues.
Hydraulic Fluid Temperature and Leaks
Troubleshooting steps for high hydraulic fluid temperature and severe leaks.
Appendix A – Glossary
Key Term Definitions
Definitions of common terms related to aerial platforms and operation.
Safety and Operational Terminology
Definitions of safety terms like MSAD, prestart inspection, and rated work load.
Platform and Boom Terminology
Definitions for terms like aerial platform, boom, chassis, and working envelope.
Limited Warranty Information
Warranty Coverage Periods
Details the standard and structural component warranty periods.
Warranty Claims and Exclusions
Procedure for warranty claims and a list of general warranty exclusions.
Specific Warranty Exclusions and Disclaimers
Details specific exclusions and disclaims implied warranties.

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