Yamaha CDC-E500 Service Manual
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MINI COMPONENT SYSTEM
The CRX-E500 is composed of the RX-E400 and the CDC-E500.
This service manual is for the CDC-E500.
For the RX-E400 service manual, please refer to the following publication number:
For the system operation, please refer to the service manual for the RX-E400.
This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel.
It has been assumed that basic service procedures inherent to the industry, and more specifically YAMAHA Products, are already
known and understood by the users, and have therefore not been restated.
WARNING:
IMPORTANT:
The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research, engineering, and
service departments of YAMAHA are continually striving to improve YAMAHA products. Modifications are, therefore, inevitable
and specifications are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please
contact the distributor's Service Division.
WARNING:
IMPORTANT:
I CONTENTS
TO SERVICE PERSONNEL ...................................... 2~3
PREVENTION OF ELECTRO STATIC DISCHARGE ... 3
FRONT PANEL .............................................................. 4
REMOTE CONTROL PANEL ........................................ 4
REAR PANELS .............................................................. 5
SPECIFICATIONS .......................................................... 6
INTERNAL VIEW ........................................................... 6
DISASSEMBLY PROCEDURES ................................... 7
MAIN P.C.B. OPERATION CHECK .............................. 8
CDC-MECHANISM REPAIRING PROCEDURES ... 9~19
STANDARD OPERATION CHART ....................... 20~23
1 0 0 8 1 0
CDC-E500
RX-E400
Failure to follow appropriate service and safety procedures when servicing this product may result in personal
injury, destruction of expensive components, and failure of the product to perform as specified. For these reasons,
we advise all YAMAHA product owners that any service required should be performed by an authorized
YAMAHA Retailer or the appointed service representative.
The presentation or sale of this manual to any individual or firm does not constitute authorization, certification or
recognition of any applicable technical capabilities, or establish a principle-agent relationship of any form.
Static discharges can destroy expensive components. Discharge any static electricity your body may have
accumulated by grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss).
Turn the unit OFF during disassembly and part replacement. Recheck all work before you apply power to the unit.
Copyright 2002 YAMAHA CORPORATION
This manual is copyrighted by YAMAHA and may not be copied or
redistributed either in print or electronically without permission.
CRX-E500
SERVICE MANUAL
100809
IMPORTANT NOTICE
TEST MODE ........................................................... 24~25
TROUBLESHOOTING ................................................. 26
IC DATA ................................................................. 27~32
DISPLAY DATA ........................................................... 33
REMOTE CONTROL .................................................... 33
BLOCK DIAGRAM ....................................................... 34
PRINTED CIRCUIT BOARD .................................. 35~37
IC BLOCK ..................................................................... 38
PIN CONNECTION DIAGRAM .................................... 38
SCHEMATIC DIAGRAM .............................................. 39
PARTS LIST ........................................................... 41~48
P.O.Box 1, Hamamatsu, Japan

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Summarization of Contents

To Service Personnel
Critical Components Information
Information on special components requiring exact replacement to maintain specifications.
Leakage Current Measurement
Procedure and safety limits for verifying electrical insulation after service.
Prevention of Electro Static Discharge
Grounding for Electrostatic Breakdown Prevention
Methods for grounding human body and work surfaces to prevent ESD damage.
Specifications and Internal View
Dimensions
Physical dimensions of the unit in mm and inches.
Disassembly Procedures
Removal of Top Cover
Step-by-step guide to remove the unit's top cover.
Removal of Front Panel Unit
Instructions for disconnecting and removing the front panel assembly.
Removal of CDC Mechanism Unit
Procedure for disconnecting and removing the main CD mechanism.
CDC-Mechanism Repair Procedures
Explanation of Part Names and Terms
Identifies key components within the CD mechanism for repair.
Opening and Removal of Drawer
Detailed steps for opening and detaching the CD disc drawer assembly.
Removal of Carriage
Procedure for removing the optical pickup carriage assembly from the mechanism.
Replacement of Motor and Belt
Steps for replacing the drive motor and drive belts in the CD mechanism.
Replacement of Switches
Guides for replacing various switch components on different PCBs within the mechanism.
Installation of Carriages
Procedure for correctly installing the optical pickup carriage assemblies.
Installation of Drawer
Steps for reassembling and installing the CD disc drawer into the mechanism.
Test Mode Operations
Test Program Mode Function Description
Detailed explanation of commands and their functions within the test mode.
IC201 Data and Pin Description
IC201 Pin Description
Detailed pinout and function description for IC201 M30622M8A-XXXFP.
IC202 Data
IC202 Signal Processor & Controller
Overview of IC202 MN35511AL, a signal processor and controller.
Display Data and Pin Connections
Remote Control Schematic Diagram
Circuit diagram for the remote control unit's transmitter.
IC Block Diagrams and Connections
Pin Connection Diagram
Visual representation of IC pin connections and their functions.
Parts List Overview
Abbreviations
List of abbreviations used in the parts list for clarity.

Table of Contents