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Manuals
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Hatz Manuals
Engine
4W35
Instruction manual
Hatz 4W35 Instruction Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Important Safety Notes When Operating the Engine
2 Description of the Engine
3 General Notes
Technical Data
Transport
Instructions for Installation
Load on Engine
EPA / CARB - Type Plates
Emission-Related Installation Instructions
4 Operation
Before Initial Start-Up
Engine Oil
Coolant
Fuel
Starting the Engine
Preparations for Starting
Electric Starter
Stopping the Engine
5 Maintenance
Maintenance Chart
Maintenance Every
Operating Hours
Check Engine Oil Level
Check Combustion Air Intake Area
Check Air Cleaner Maintenance Indicator
Check Radiator Fins for Contamination
Check Coolant Level
Maintenance Every
Operating Hours
Change Engine Oil
Check Water Trap
Clean the Radiator Fins
Check Screw Connections
Check the Vee Belt
Maintenance Every
Operating Hours
Replace Primary Fuel Filter
Replace the Engine Oil Filter
Air Cleaner Maintenance
Maintenance Every 1000 Operating Hours
Renew the Fuel Filter
Maintenance: Every 4 Years
Replacement of Coolant
6 Malfunctions - Causes - Remedies
7 Work on the Electrical System
8 Storage out of Use
Supplemental Information to the Owner's Manual for 2008 and Later Epa Certified Nonroad Compression Ignition Engines
Supplemental Information to
Off-Road Engines
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1
Important Safety Notes When Operating the Engine
2
Description of the Engine
3
Technical Data
4
Engine Oil
5
Malfunctions - Causes - Remedies
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INSTRUCTION BOOK
2W35
3W35
4W35
4W35 T
433 916 01-USA-EPA IV-CARB
12.07-0.03
Printed in Germany
33
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Summarization of Contents
Engine Safety and Operation
General Safety Precautions
General safety precautions for engine operation and maintenance.
Engine Operation Guidelines
Procedures for starting, operating, and stopping the engine safely and correctly.
Engine Description and General Notes
Engine Components and Views
Identifies key engine components from operator and exhaust sides.
Technical Specifications and Data
Provides technical data like displacement, oil capacity, and weight for different engine models.
Transport, Installation, and Emissions Labeling
Guidelines for transport, installation, and emission compliance labeling.
Maintenance Procedures
Maintenance Intervals and Chart
A summary table of required maintenance at different operating hour intervals.
Routine Checks (8-15 Operating Hours)
Daily or pre-start checks for oil level, air intake, coolant, radiator fins, and air cleaner indicator.
Scheduled Maintenance Tasks
Details on maintenance required at 250, 500, 1000-hour intervals and every 2-4 years.
Troubleshooting and System Work
Malfunctions and Remedies
Common engine problems, their causes, and solutions.
Electrical System Work
Safety and procedures for working on the engine's electrical system and battery.
Engine Storage
Guidelines for storing the engine properly for various durations.
EPA Supplemental Information
EPA Maintenance and Warranty
Supplemental info on EPA maintenance, warranty, and emission regulations.
EPA Emission Control Systems and Operations
Details mandatory parts, operating conditions, and maintenance schedules for EPA compliance.
EPA Warranty Rights and Responsibilities
Explains EPA emission control warranty rights, obligations, and coverage.
Installation Instructions
Exhaust System Installation
Guidance for installing exhaust systems, electrical starters, and silencers.
Electrical Starter and Silencer Installation
Procedures for fitting the electrical starter and exhaust silencer.
Exhaust Emission Sampling
Sampling Method Version 1
Describes sampling exhaust emissions by adding a linear extension to the exhaust pipe.
Sampling Method Version 2
Describes sampling exhaust emissions by adding a bended extension to the exhaust pipe.
California Supplemental Information
CARB Maintenance and Warranty
Supplemental info on CARB maintenance, warranty, and emission regulations.
CARB Emission Control Systems and Operations
Details mandatory parts, operating conditions, and maintenance schedules for CARB compliance.
California Warranty Rights and Responsibilities
Explains California emission control warranty rights, obligations, and coverage.
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