Related Manuals for Hatz 4W35T
Summarization of Contents
Important Safety Notes
Operational Safety Precautions
Covers hot components, electrical safety, moving parts, and personnel safety.
Continued Safety Precautions
Maintenance, Refueling, and Cooling System Safety
Safety rules for maintenance, refueling, and working on warm cooling systems.
General Notes and Technical Data
Technical Specifications Overview
Provides detailed technical data for various engine models.
Engine Handling and Installation Guidance
Transport and Installation Procedures
Instructions for engine transport and reference to installation manual.
Emission Control Information and Labels
EPA/CARB Type Plates and Fuel Label Requirements
Explains identification labels and fuel label requirements for emission compliance.
Engine Operation: Initial Start-up
Engine Oil Requirements
Specifies required oil quality and certifications for engine operation.
Engine Oil and Coolant Information
Oil Viscosity, Level Check, and Coolant Fluids
Covers oil viscosity, level checks, and authorized coolant fluids.
Coolant Processing and Safety
Coolant Properties, Mixing, and Safety
Details fluid properties, mixing ratios, and safe handling procedures.
Cooling System Maintenance
Checking and Adding Coolant Procedures
Procedures for checking coolant level, adding coolant, and identifying leaks.
Fuel System Management and Safety
Refueling, Low Temperature Fuel, and System Bleeding (HIGH Tank)
Covers refueling safety, low temp fuel, and bleeding for high-mounted tanks.
Fuel System Bleeding and Engine Starting
Fuel System Bleeding (LOW Tank) and Starting Safety
Covers bleeding for low-mounted tanks and general engine starting safety.
Engine Starting Procedures and Indicators
Starting Preparations, Electric Starter, and Indicators
Covers setting speed, starter operation, and warning/indicator lights.
Engine Startup Systems and Indicators
Engine Temperature, Preheating, and Automatic Shutdown
Explains temperature indicators, preheating, and automatic shutdown systems.
Engine Stopping Procedures
Engine Stopping Methods and Safety
Procedures for stopping the engine using different methods.
General Maintenance and Schedule
Maintenance Safety and Schedule Overview
Covers safety precautions and the overall maintenance schedule.
Engine Maintenance Labels and Initial Service
Maintenance Labels and Initial Service Procedures
Covers placement of labels and initial service for new engines.
Routine Checks: 8-15 Hour Intervals
Oil Level and Air Intake Area Checks
Procedures for checking engine oil level and air intake area.
Component Checks: Air Cleaner, Radiator, and Coolant
Air Cleaner Indicator, Radiator Fins, and Coolant Level Checks
Covers checks for air cleaner indicator, radiator fins, and coolant level.
250-Hour Maintenance: Oil and Coolant
Engine Oil Change and Coolant Management
Procedures for oil change and managing coolant loss.
Fuel Filter and Radiator Cleaning
Fuel Filter Water Trap Check and Radiator Cleaning
Covers checking the fuel filter water trap and radiator fin cleaning.
Screw Connections and Vee Belt Checks
Threaded Connections and Vee Belt Inspection/Tensioning
Checks for threaded connections and Vee belt condition/tensioning.
Vee Belt Replacement and Fuel Filter Service
Vee Belt Replacement and Primary Fuel Filter Replacement
Procedures for replacing Vee belt and primary fuel filter.
Engine Oil Filter Replacement
Engine Oil Filter Replacement Procedures
Steps for replacing the engine oil filter.
Air Cleaner Maintenance
Air Cleaner Cartridge Cleaning and Checking Procedures
Procedures for cleaning and checking the air cleaner cartridge.
Air Cleaner Maintenance Procedures
Cover Removal and Cartridge Cleaning
Steps for removing the air cleaner cover and cleaning the filter cartridge.
Air Cleaner Filter Cartridge Checks
Filter Cartridge Damage Checks and Re-assembly
Inspecting filter cartridge for damage and re-assembly procedures.
1000-Hour Maintenance: Fuel Filter Replacement
Fuel Filter Replacement Procedures
Steps for draining fuel, removing, and installing a new fuel filter.
Long-Term Maintenance: Coolant Replacement
Coolant Replacement Intervals and Procedures
Details on replacement intervals and steps for safely draining coolant.
Cooling System Refilling
Coolant Draining and Refilling Procedures
Instructions for draining coolant from the engine/radiator and refilling the system.
Engine Malfunctions and Troubleshooting
Start-up, Low Temperature, and Fire Issues
Causes and remedies for start issues, low temps, and engine fire.
Engine Operation Malfunctions
Engine Stops and Starter Issues
Troubleshooting for engine stopping during operation and starter motor problems.
Engine Performance and Exhaust Issues
Reduced Output, Black Smoke, and Overheating
Causes and remedies for reduced engine performance, black smoke, and overheating.
Electrical System Work and Engine Storage
Electrical System Safety, Procedures, and Storage
Covers electrical safety, procedures, and engine storage guidelines.
EPA Supplemental Information Introduction
EPA Emission Warranty and Installation Overview
Title page for EPA emission warranty and installation instructions.
EPA Engine Parts and Maintenance
EPA-Related Parts and Maintenance Instructions
Lists mandatory EPA parts and their maintenance instructions.
EPA Emission Control Systems and Operating Conditions
Emission Labels and Unusual Operating Conditions (EPA)
Mentions emission labels and advises on unusual operating conditions.
EPA Maintenance Schedule and Emission System
EPA Component Maintenance Intervals and System Adjustments
Covers EPA maintenance intervals and emission system adjustments.
EPA Emission Control Warranty Statement
EPA Warranty Rights and Owner Obligations
Outlines warranty coverage and owner responsibilities for emission control systems.
EPA Engine Warranty Coverage and Owner Responsibilities
EPA Engine Warranty Coverage and Owner Responsibilities
Details warranty period and owner responsibilities for EPA engines.
Supplemental Limited Warranty for EPA Parts
EPA Emission-Related Components Covered
Lists parts included in the supplemental limited warranty for EPA compliance.
Supplemental Limited Warranty Details (EPA)
Warranty Conditions, Exclusions, and Service
Explains warranty terms, exclusions, and how to obtain service.
Emission-Related Installation and Labeling
Installation Compliance and Fuel Label Requirements
Emphasizes installation compliance and fuel label placement.
Exhaust System and Starter Installation
Exhaust System and Starter Installation Procedures
Guidance for installing the exhaust system and electrical starter.
Exhaust Silencer Installation
Exhaust Silencer Dismantling and Assembly
Procedures for removing and installing exhaust silencers.
Exhaust Emissions Sampling
Sampling Method and Version 1 Extension
Describes sampling method and Version 1 linear exhaust extension.
Exhaust Emissions Sampling and Part Numbers
Version 2 Extension and Part Number Reference
Covers Version 2 bended extension and exhaust system part numbers.
California Supplemental Information Introduction
California Emission Warranty and Installation Overview
Title for California emission warranty and installation instructions.
California CARB Engine Parts and Maintenance
CARB-Related Parts and Maintenance Instructions
Lists mandatory CARB parts and their maintenance instructions.
California Emission Control Systems and Operating Conditions
Emission Labels and Unusual Operating Conditions (CARB)
Mentions emission labels and advises on unusual operating conditions for CARB.
California Emission Control Warranty Statement
California Warranty Rights and Owner Obligations
Outlines warranty coverage and owner responsibilities for California engines.
California Engine Warranty Coverage and Owner Responsibilities
California Engine Warranty Coverage and Owner Responsibilities
Details warranty period and owner responsibilities for California engines.
Supplemental Limited Warranty for California Parts
California Emission-Related Components Covered
Lists parts under supplemental warranty for California emission compliance.
Supplemental Limited Warranty Details (California)
Warranty Conditions, Exclusions, and Service (California)
Explains warranty terms, exclusions, and how to obtain service.
Emission-Related Installation and Labeling (California)
Installation Compliance and Fuel Label Requirements (California)
Emphasizes installation compliance and fuel label placement for California.
Exhaust System and Starter Installation (California)
Exhaust System and Starter Installation Procedures (California)
Guidance for installing exhaust system and starter for California engines.
Exhaust Silencer Installation (California)
Exhaust Silencer Dismantling and Assembly (California)
Procedures for removing and installing exhaust silencers for California engines.
Exhaust Emissions Sampling and Part Numbers (California)
Version 2 Extension and Part Number Reference (California)
Covers Version 2 bended extension and exhaust system part numbers for California.
California Proposition 65 Warning
Diesel Engine Exhaust Hazards Warning
Warning about potential health risks from diesel engine exhaust.
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