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Instruction Book
I I N N C C L L U U D D E E S S S S U U P P P P L L E E M M E E N N T T A A L L I I N N F F O O R R M M A A T T I I O O N N T T O O
T T H H E E O O W W N N E E R R ' ' S S M M A A N N U U A A L L F F O O R R M M O O D D E E L L Y Y E E A A R R 2 2 0 0 1 1 6 6
E E P P A A C C E E R R T T I I F F I I E E D D N N O O N N R R O O A A D D C C O O M M P P R R E E S S S S I I O O N N - -
I I G G N N I I T T I I O O N N E E N N G G I I N N E E S S . .
I I N N C C L L U U D D E E S S S S U U P P P P L L E E M M E E N N T T A A L L I I N N F F O O R R M M A A T T I I O O N N F F O O R R
T T H H E E U U S S E E O O F F E E P P A A C C E E R R T T I I F F I I E E D D E E N N G G I I N N E E S S W W I I T T H H I I N N
C C A A L L I I F F O O R R N N I I A A . .
CREATING POWER SOLUTIONS.
1B30V | 1B40V / W | 1B50V / W
Translation of the
ORIGINAL
INSTRUCTION BOOK
Hatz Diesel
www.HATZ-DIESEL.com
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Summary of Contents for Hatz 1B30V
- Page 1 I I N N C C L L U U D D E E S S S S U U P P P P L L E E M M E E N N T T A A L L I I N N F F O O R R M M A A T T I I O O N N T T O O 1B30V | 1B40V / W | 1B50V / W T T H H E E O O W W N N E E R R ’...
- Page 2 HATZ spare parts and HATZ tools. The world-wide HATZ service network is also available to you for consultation and spare parts supply. For the address of your nearest HATZ service station, please refer to the attached list or the internet under: www.hatz-diesel.com The installation of inappropriate spare parts may cause problems.
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Page 3: Table Of Contents
Contents Page Page Important safety notes 5.3. Maintenance every 250 when operating the engine operating hours 5.3.1. Changing engine oil Description of the engine 5.3.2. Checking and adjusting valve clearances General notes 5.3.3. Cleaning the air cleaner zone 3.1. Technical data 5.3.4. -
Page 4: Important Safety Notes When Operating The Engine
Important safety notes when operating the engine HATZ diesel engines are efficient, strong and durable. For this reason they are frequently installed on equipment used for commercial purposes. The manufacturers of such equipment must observe any relevant equipment safety regulations when the engine forms part of an overall system. - Page 5 In case a label has come off or is no longer clearly legible, it must be replaced imme- diately. To this effect, please contact the HATZ service station in your area. – We accept no liability for damage resulting from improper modifications to the engine.
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Page 6: Description Of The Engine
Description of the engine Fig 1 1 Fuel tank cap 9 Engine shutdown pin 2 Recoil starter 10 Speed control lever 3 Dry-type air cleaner 11 Oil filler pipe 4 Intake opening for cooling and 12 Oil filter combustion air 13 Oil drain plug 5 Voltage regulator 14 Dipstick... -
Page 7: General Notes
General notes 3.1. Technical data Type 1B30 V 1B40 V/ W 1B50 V/ W Design Air-cooled four-stroke diesel engine Combustion system Direct injection Number of cylinders Bore / stroke 80 / 69 88 / 76 93 / 76 Displacement Lubricating oil capacity l, approx. -
Page 8: Transport
If you have an engine which is not yet installed in a machine and still has to be installed, make sure that the Assembly Instructions for HATZ Diesel Engines are complied with prior to instal- lation. These Assembly Instructions contain im-... -
Page 9: Epa / Carb - Type Plate
3.5. EPA/CARB-type plate and Every engine is equipped with an additional loose engine type plate. If the original type fuel label plate on the engine is not readily visible after The layout of the EPA / CARB - type plate depends the engine is installed in the equipment then on the engine application and is placed on the the second loose type plate must be attached... -
Page 10: Emission-Related Installation Instructions
Engine serial number on crankcase. Before restarting, the engine must be in a hori- zontal position and the air filter and inlet mani- fold must be checked for any oil contamination. If there are any oil contamination, please consult your nearest HATZ service station. -
Page 11: Operation
When adding oil or checking the oil level, the Operation engine must be horizontal. 4.1. Before starting up for the first time Engines are normally supplied dry, i.e. not con- taining fuel or oil. 4.1.1. Engine oil Oil quality Qualified are all trademark oils which fulfil at least one of the following specifications: ACEA –... -
Page 12: Fuel
ASTM D 975 -1D / 2D Important ! 4.2. Starting The use of fuels of different specifications requires the prior written consent of the HATZ Do not run the engine in closed or headquarters. badly ventilated rooms – danger of poi-... -
Page 13: Recoil Start For Versions Without Electric Starter
– Set speed control lever „1“; First of all put the lever in STOP-position and then either to Never use starting sprays ! 1/2 START or max. START position, as desired or necessary. 4.2.2. Recoil start for versions without Starting at a lower speed will help to prevent electric starter (till -6 °C) exhaust smoke. -
Page 14: Recoil Start For Versions With Electric Starter
– Let the cable run back; in this way the entire Note: length of the starting cable can be used to If after several attempts of starting the exhaust start the engine. begins to emit white smoke, move the speed control lever to the STOP position and pull the –... -
Page 15: Electric Starter
Note: – The battery charge telltale and oil pressure In the case of engines with automatic electrical warning must go out immediately after start- shutdown system (see next chapter), first ing. Indicator light „1“ is on when the engine actuate the starter switch from position 0 to is in operation;... - Page 16 0 closes the shut-off valve and no liability) ! interrupts the fuel supply to the injection pump, In case of difficulty contact the nearest HATZ so that the engine stops; Chapter 4.3. service point. This shut-off valve is also used for the automatic electrical shutdown system.
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Page 17: Engine Use
Important ! 4.4. Stopping the engine If the engine cuts out immediately after starting or switches off by itself during operation, a monitoring element in the automatic shutdown system has tripped. The corresponding indicator light (Fig. 14, positions 2 - 4) will come on. After the engine has stopped, the display contin- ues to glow for about 2 minutes. - Page 18 2. Stop pin (optional extra) – Turn the key to position 0 and remove it. All the indicator lights must go out. Note: Failure to return the starter key to position 0 may result in the battery being totally discharged. If operation of the engine is inter- rupted for any reason, or at the end of the working day, the starter key should be kept...
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Page 19: Maintenance
Maintenance Only carry out maintenance work with the engine switched off. Observe all relevant laws and regulations governing the handling and disposal of used oil, filters and cleaning agents. Protect the starting key against unauthorised use. On engines with an electric starter, disconnect the battery’s negative terminal. When maintenance work has been completed, check that all tools have been removed from the engine and all protective guards fitted again. - Page 20 1B20: 0,20mm 1B27: 0,10mm 1B30: 0,10mm 1B40: 0,10mm 1B50: 0,10mm 0000 051 104 06 250h = 1h 500h Model without automatic valve clearance adjustment. AUTOM. 0000 052 502 02 250h = 1h 500h Model with automatic valve clearance adjustment. Depending whether the engine is equipped with On new or reconditioned engines, after the or without automatic valve clearance adjustment first 25 operating hours, always...
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Page 21: Maintenance Every
5.2. Maintenance every 8 – 15 operating hours 5.2.1. Checking engine oil level To check the oil level, the engine must be standing level and be switched off. – Remove any dirt from the oil dipstick area. – Check air intake points „1“ for severe blockage due to leaves, heavy dust accumulation etc., and if necessary clean them. -
Page 22: Maintenance Every
5.3. Maintenance every 250 5.3.2. Checking and adjusting valve clearances operating hours Remark: 5.3.1. Changing engine oil Following steps are inapplicable in case equip- The engine must be standing level and be ment is with automatic tappet clearance com- switched off. pensation. - Page 23 – Remove any contamination adhering to the – Turn the crankshaft through 360° in the cover for the cylinder head. normal direction of rotation and align exactly to the OT-marking, Figure 27. – Remove screws „1“ and take off the cylinder head cover with gasket „2“.
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Page 24: Cleaning The Air Cleaner Zone
– If severely contaminated, clean the cooling fins on the cylinder and cylinder head, and also the fan blades in the flywheel. If necessary, con- tact your local HATZ service station. 5.3.4. Checking screw connections – Check the tightness of all threaded connec-... - Page 25 Risk of injury! – Insert exhaust manifold with hoop „2“ into Wear protective gloves. hole, them pull outwards again so that the hoop is retained. – Eliminate deposited matter from the strainer – Tighten the hexagon nut fully. insert using a suitable steel brush. –...
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Page 26: Maintenance Every
5.4. Maintenance every 500 operating hours 5.4.1. Renewing fuel filter The maintenance intervals for the fuel pump filter are dependent upon the purity of the diesel oil being used and, if necessary, may have to be reduced to 250 hours. When working on the fuel system, do not expose it to naked flames;... - Page 27 – Remove the air cleaner cover. – On versions with a mechanical air cleaner service indicator, check the condition and cleanliness of valve plate „1“. – The filter cartridge should either be renewed or, depending upon the degree of contamina- tion, cleaned, or checked, as follows: Cleaning the filter cartridge Dry contamination...
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Page 28: Maintenance Every 1000 Operating Hours
Important ! 5.5. Maintenance every 1000 The pressure must not exceed 5 bar. operating hours 5.5.1. Cleaning the oil filter Persons handling compressed air must wear protective goggles. Never direct Cleaning of oil filter should be carried out the jet to animals, persons or yourself ! together with changing engine oil. - Page 29 – Remove oil filter from housing. – Check joint washer „1“ whether it is damage; replacement if necessary. – Coat packing rings „1“ and „2“ slightly with oil before assembly. – Use an air line to blow out oil filter dirt from the inside outwards.
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Page 30: Servicing: Once A Year
5.6. Servicing: once a year 5.6.1. Draining the fuel tank When working on the fuel system, do not expose it to a naked flame; do not smoke. – Condensation forms due to temperature varia- tions at the lowest points of the fuel tank. The condensate must therefore be removed once a year as follows: –... -
Page 31: Malfunctions - Causes - Remedies
Malfunctions – causes and remedies Malfunctions Possible causes Remedy Chap. 6.1. Speed control lever in stop or Engine does not idle position. Move lever to START position. 4.2.1. start, or not imme- Engine shutdown pin in STOP Move to operating position by diately, but can be position. - Page 32 Localise the monitoring element shutdown down’s monitoring elements responsible and clear the fault, (optional extra) has initiated a stop signal. or contact a HATZ service (See also Chapter 6.4.). station. 6.3. Fault in the electrical system: Starter motor does - Battery and/or other cables...
- Page 33 - Air in the fuel system. Check fuel system for penetration of air. Check air vent valve. Mechanical faults. Contact a HATZ service station. With automatic One of the automatic shut- Localise the monitoring element electrical shut- down’s monitoring elements...
- Page 34 Malfunctions Possible causes Remedy Chap. 6.6. Air cleaner contaminated. Clean or renew the air cleaner. 5.4.2. Engine output and speed fall, Valve clearances incorrect. Adjust valve clearances. 5.3.2. black smoke from exhaust. Injector not functioning. See workshop manual. 6.7. Too much lubricating oil in Drain off lubricating oil as far as Engine becomes engine.
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Page 35: Work On The Electrical System
Do not place any tools on top of the battery. HATZ assumes no liability for electrical systems Always disconnect the negative (–) pole of the which was not carried out acc. HATZ circuit dia- battery before working on the electric device. grams. -
Page 38: Supplemental Information To The Owner's Manual For Model Year 2016 Epa Certified Nonroad Compression Ignition Engines
SUPPLEMENTAL INFORMATION TO THE OWNER'S MANUAL FOR MODEL YEAR 2016 EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES. EPA EMISSION CONTROL SUPPLEMENTAL WARRANTY STATEMENT AND EMISSION-RELATED INSTALLATION INSTRUCTIONS. - Page 39 ENGINE PARTS AND / OR EQUIPMENT RELATED TO EPA EXHAUST EMISSION REGULATIONS. Parts which are mandatory for engine operation. The following parts as manufactured according to HATZ specifications are mandatory for engine operation which meets EPA exhaust emission regulations. • Fuel injection pump •...
- Page 40 • Oil filler cap • Intake and exhaust gaskets at head interfaces • Emission Control Information Labels Only parts manufactured by Hatz and which have passed the Hatz Quality Assurance Program are assured of meeting EPA exhaust emission regulations. UNUSUAL OPERATING CONDITIONS.
- Page 41 Therefore, the maintenance work has to be carried out by a qualified workshop. Hatz authorised workshops, for example, are qualified workshops. Hatz Diesel of America will give you respective addresses, if required. EMISSION CONTROL SYSTEM AND ADJUSTMENTS. The emission control system for this engine is DI (Direct Injection) and EM (Engine Modification).
- Page 42 EPA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS. Motorenfabrik Hatz GmbH & Co. KG warrants the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your engine.
- Page 43 • As the engine owner, you should be aware, however, that Motorenfabrik Hatz may deny you warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
- Page 44 Hatz Diesel of America, Inc. hereinafter referred to as “HATZ” warrants each of the above-listed parts when installed in a new engine sold by Hatz to be free from defects in material and workmanship under normal use and service, only under the named warranty...
- Page 45 EMISSION-RELATED INSTALLATION INSTRUCTIONS “Failing to follow these instructions when installing a certified engine in a piece of nonroad equipment violates federal law (40CFR1068.105(b)), subject to fines or other penalties as described in the Clean Air Act.” “If you install the engine in a way that makes the engine's emission control information labels hard to read during normal engine maintenance, you must place duplicate labels on the equipment.”...
- Page 46 INSTRUCTIONS ON THE INSTALLATION OF THE EXHAUST SYSTEM Following are the instructions to properly install the exhaust system and related components consistent with the EPA emission regulation requirements. 1B30 V · 1B40 V/W · 1B50 V/W Exhaust-silencers and protection guard The exhaust silencer is fitted in connection with flat washers.
- Page 47 Dismantling: • Remove in numerical sequence 1...4. Assembly: • Assemble in reverse sequence. • Ensure gasket-kit is fitted in correct sequence i.e. the creased gaskets 4 face towards exhaust silencer and cylinder head. SAMPLING OF EXHAUST EMISSIONS After the engine is installed in the equipment and placed in service, the sampling of exhaust emissions can be performed in a way that prevents diluting the exhaust sample with ambient air as follows: •...
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Page 48: Supplemental Information To The Owner's Manual For The Use Of Epa Certified Engines Within California
SUPPLEMENTAL INFORMATION TO THE OWNER'S MANUAL FOR THE USE OF EPA CERTIFIED ENGINES WITHIN CALIFORNIA. - Page 49 The following information's are taken from the official CARB website and this page last reviewed October 31, 2012. For the latest information's please see http://www.arb.ca.gov/msprog/offroad/preempt.htm "The 1990 amendments to the federal Clean Air Act preempt California control of emissions from new farm and construction equipment under 175 horsepower. Emissions from these new engines are beyond ARB's authority to regulate.
- Page 50 • Rollers: trench • Cutting machine • Debarker • Sawmill: portable • Saws: concrete, masonry, cutoff • Detassler • Drills • Screeners • Dumper: small on-site • Shredder/grinder • Signal boards: highway • Dusters • Elevating work platforms • Silo unloaders •...
- Page 51 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
- Page 52 Motorenfabrik Hatz GmbH & Co. KG Ernst-Hatz-Str. 16 94099 Ruhstorf a.d. Rott Deutschland Tel. +49 8531 319-0 Fax +49 8531 319-418 marketing@hatz-diesel.de www.hatz-diesel.com 0 0 0 0 0 0 0 0 4 4 3 3 3 3 8 8 1 1 5 5 8 8 1 1 - - 1 1 1 1 . . 2 2 0 0 1 1 5 5 - - 0 0 . . 1 1...
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