Hatz 1D90V Operator's Manual
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Hatz 1D90V Operator's Manual

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INCLUDES SUPPLEMENTAL INFORMATION TO
THE OWNER'S MANUAL FOR MODEL YEAR 2016
EPA CERTIFIED NONROAD COMPRESSION-IG-
NITION ENGINES.
INCLUDES SUPPLEMENTAL INFORMATION FOR
THE USE OF EPA CERTIFIED ENGINES WITHIN
CALIFORNIA.
CREATING POWER SOLUTIONS.
1D90V | 1D90W
OPERATOR'S MANUAL
Diesel engine
Hatz Diesel
www.HATZ-DIESEL.com

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  • Page 1 CREATING POWER SOLUTIONS. INCLUDES SUPPLEMENTAL INFORMATION TO 1D90V | 1D90W THE OWNER’S MANUAL FOR MODEL YEAR 2016 EPA CERTIFIED NONROAD COMPRESSION-IG- OPERATOR’S MANUAL NITION ENGINES. Diesel engine INCLUDES SUPPLEMENTAL INFORMATION FOR THE USE OF EPA CERTIFIED ENGINES WITHIN CALIFORNIA. Hatz Diesel...

  • Page 3: Table Of Contents

    1D90V, 1D90W Table of contents Table of contents Notices .........................  5 General information ....................  6 Safety ........................ 7 General information.................... 7 3.1.1 Intended use and foreseeable misuse .............. 7 3.1.2 Machine user or machine manufacturer obligations .......... 8 3.1.3 Representation of safety notes ................ 9 3.1.4...
  • Page 4 Table of contents 1D90V, 1D90W Check the air filter warning indicator (option)............ 49 Maintenance ......................  50 General maintenance instructions...............  50 Maintenance work .................... 51 8.2.1 Maintenance notice label .................. 51 8.2.2 Maintenance plan.................... 52 8.2.3 Check the intake area of the combustion air............ 54 8.2.4...

  • Page 5: Notices

    1D90V, 1D90W Notices Notices Contact data © 2016 Motorenfabrik HATZ Ernst-Hatz-Straße 16 94099 Ruhstorf Germany Tel. +49 (0)8531 319-0 Fax +49 (0)8531 319-418 marketing@hatz-diesel.de www.hatz-diesel.com All rights reserved! Copyright The copyright for this Operator's Manual rests entirely with Motorenfabrik HATZ, Ruhstorf.

  • Page 6: General Information

    HATZ tools. The global HATZ service network is at your disposal to ad- vise you and supply you with spare parts. For the address of the Hatz ser- vice station nearest you, please see the directory included or visit the inter- net at: www.hatz-diesel.com...

  • Page 7: Safety

    Any other use is not intended and therefore not permitted. Violations com- promise the safety of the personnel working with the machine. Responsibility is not accepted by Motorenfabrik HATZ for damage resulting from this situa- tion. The operational safety of the machine is only guaranteed if it is used as in- tended.

  • Page 8: Machine User Or Machine Manufacturer Obligations

    Machine manufacturer obligations If you have an engine that is not yet installed in a machine, it is imperative that you follow the Assembly Instructions for HATZ Diesel Engines be- fore installing the engine. These assembly instructions contain important in- formation on how to safely install the engine and are available at your near- est HATZ service station.

  • Page 9: Representation Of Safety Notes

    1D90V, 1D90W Safety Obligations of the operating and maintenance personnel Personnel assigned with operating and maintaining the machine must have read and understood the Operator's Manual or must possess the qualifica- tions necessary for working with this equipment, acquired in training/instruc- tional courses.

  • Page 10: Meaning Of Safety Symbols

    Safety 1D90V, 1D90W Signal words Signal words identify the magnitude of the risk and the seriousness of the possible injuries: Danger symbol/ Meaning signal word This signal word is used to indicate imminently DANGER dangerous situations which, if not avoided, will lead to serious injury or death.
  • Page 11 1D90V, 1D90W Safety Symbol Meaning Warning of explosive substances! Warning of toxic engine exhaust! Warning of corrosive substances! Warning of heavy loads! Warning of environmental damage! Comply with the Operator's Manual or additional documenta- tion from other manufacturers or the user! Additional information that is useful to the reader.

  • Page 12: Safety Notes

    Safety 1D90V, 1D90W Safety notes 3.2.1 Operational safety Introduction This chapter contains all of the important safety instructions for personal pro- tection and for safe and reliable operation. Additional, task-related safety in- structions can be found at the beginning of each chapter.
  • Page 13 The warning labels and information signs on the machine must be followed (see chapter "Labels" 3.3 Labels, page 19). The warning labels and information signs must be kept legible and must be replaced if necessary. For this purpose, contact your nearest HATZ service station. Maintenance work...
  • Page 14 Safety 1D90V, 1D90W General safety instructions DANGER Danger to life and danger of injury due to failure to follow the warnings on the machine and in the Operator's Manual. ▪ Heed the warnings on the machine and in the Operator's Manual.

  • Page 15: Machine-Specific Safety Instructions For Operation

    If you have an engine that is not yet installed in a machine, it is imperative that you follow the Assembly Instructions for HATZ Diesel Engines be- fore installing the engine. These assembly instructions contain important information on safe installa- tion.

  • Page 16: Machine-Specific Safety Instructions For Maintenance Work

    Replacing parts ▪ When replacing defective components, we recommend that you use gen- uine HATZ original spare parts (see chapter 2 General information, page ▪ When disposing of parts that can no longer be used, do so in accordance with local environmental regulations or send them to a recycling center.
  • Page 17 1D90V, 1D90W Safety Safety instructions for maintenance work DANGER Danger of explosion from flammable cleaning agents. Cleaning with benzene is an explosion hazard. It is highly flammable, can become electrostatically charged, and can gen- erate an explosive gas/air mixture. ▪...

  • Page 18: Electrical Equipment

    Safety 1D90V, 1D90W 3.2.4 Electrical equipment Safety notes DANGER Danger to life, danger of injury or danger of property dam- age due to incorrect use of batteries. ▪ Do not place tools on the battery. ▪ Before performing work on the electrical equipment, always disconnect the negative battery terminal.

  • Page 19: Labels

    ▪ We cannot be held liable for electrical equipment that is not designed according to HATZ wiring diagrams. ▪ Promptly replace faulty indicator lamps. ▪ Do not pull out the starting key during operation.
  • Page 20 Safety 1D90V, 1D90W Label Meaning Mechanical oil pressure shut down device (option): 1. Engine has switched off automati- cally. 2. Fill with fuel. 3. Make sure the engine is horizon- 0000 051 268 02 tal. 4. Check the oil level.

  • Page 21: Technical Data

    1D90V, 1D90W Technical data Technical data Engine information and filling quantities Type 1D90 Model V, W Type Air cooled, four stroke diesel engine Combustion system Direct injection Number of cylinders Bore/stroke 104 / 85 Displacement Engine oil capacity Approx. ltr.

  • Page 22: Engine Type Plate

    Technical data 1D90V, 1D90W Screw tightening torque Designation Oil drain screw Engine type plate EMISSION CONTROL SYSTEM INFORM.: VARIABLE SPEED. ULTRA LOW SULFUR FUEL ONLY. Power Category: The layout of the EPA/CARB type plate depends on the engine application and is affixed to the crankcase.
  • Page 23 1D90V, 1D90W Technical data Every engine is equipped with an additional unattached type plate. When the engine is built into a machine and the original type plate is not readily visible, the second unattached type plate must be affixed to the application in a posi- tion that is clearly visible for an average person.

  • Page 24: Physical Operating Conditions

    If this is the case, please contact your near- est HATZ service station. Engine oil Oil quality...
  • Page 25 1D90V, 1D90W Technical data Engines without diesel oxidation catalyst (DOC) (for details, see chapter 4.2.1 Engine serial number, page 23). ▪ ACEA – B3 / E4 or better ▪ API – CF / CH-4 or better If engine oils of a low quality standard are used, the oil change interval must be reduced to 150 operating hours.

  • Page 26: Fuel

    The use of fuel that does not meet the specifications can lead to engine damage. ▪ The use of fuel that does not meet specifications requires approval by Motorenfabrik HATZ (main plant). Winter fuel When outside temperatures drop below 0°C, use winter fuel or mix in petro- leum in advance:...

  • Page 27: Engine Design

    1D90V, 1D90W Engine design Engine design Overview Oil filler plug Dipstick Engine type plate Intake opening for combustion air Dry air filter Water separator Cylinder head cover Fuel cap Intake opening for cooling air Air filter maintenance indicator (option) Speed control lever...

  • Page 28: Transport, Assembly And Commissioning

    ▪ Only transport the machine when it is switched off and has cooled down. ▪ If you have questions on transporting the machine, please contact your nearest HATZ service station. For contact data, see chapter 1 Impres- sum, page 5 or www.hatz-diesel.com.

  • Page 29: Installation Notes

    After completing the transport activities, remove the lifting eyes (2) again. Installation notes HATZ diesel engines are efficient, robust and have a long service life. There- fore, they are usually installed in machines that are used for commercial pur- poses.

  • Page 30: Preparations For Commissioning

    ▪ After the engine is installed in the machine, rotating parts must be pro- tected against contact. HATZ safety equipment is available for the belt drive of the cooling fan and alternator. ▪ Comply with all notices and warning labels on the engine and keep them in a legible condition.
  • Page 31 1D90V, 1D90W Transport, assembly and commissioning CAUTION Danger of later engine damage. ▪ Operating the engine with an oil level below the min. mark or above the max. mark can lead to engine damage. ▪ When checking the oil level, the engine must be horizontal and have been switched off for a few minutes.

  • Page 32: Operation And Use

    Operation and use 1D90V, 1D90W Operation and use Safety notes NOTICE Comply with the safety chapter! Follow the basic safety instructions in chapter 3 Safety, page 7. WARNING Danger of injury from damage and defects on the machine. ▪ Do not take the machine into service if damage has been lo- calized and identified.

  • Page 33: Performing Tests

    1D90V, 1D90W Operation and use Max. permissible forces at the speed control and stop levers Performing tests Before starting Before starting the engine, several tests need to be performed to ensure the machine is working properly. Procedure Step Test The machine is standing securely and on a level surface.

  • Page 34: Activating The Mechanical Oil Pressure Shut Down Device (Option)

    Operation and use 1D90V, 1D90W 7.3.1 Activating the mechanical oil pressure shut down device (option): Requirements Activation of the mechanical oil pressure shut down device is required in the following situations: ▪ Engine shuts down due to insufficient engine oil supply ▪...

  • Page 35: Setting The Speed Control

    1D90V, 1D90W Operation and use Procedure Step Activity If the engine has shut down independently, fill with fuel. Check the oil level. Make sure the engine is horizontal when doing this. Top up engine oil if required. Activating the mechanical oil pressure shut down device: ▪...

  • Page 36: Starting The Engine

    Operation and use 1D90V, 1D90W Procedure Step Activity Depending on the situation, place the speed control lever (1) in either the "1/2" or "Start" position. Ensure that the stop lever (2) is in the "START" operat- ing position. Note: Depending on the equipment, the stop lever can also be operated electrically.
  • Page 37 1D90V, 1D90W Operation and use Overview — HATZ instrument boxes Protective cap Starting key Pre glow display (option) Air filter maintenance indicator (not activated) Engine temperature display (option) Oil pressure display Charge control Operating display Operating hours counter (option) Ignition lock...
  • Page 38 Switch off the engine immediately! Danger of engine damage. Check the oil level (see chapter 7.6 Checking the oil level and adding oil if necessary, page 44). Contact Hatz service if the oil level is correct. Engine temperature display Switch off the engine immediately! Danger of engine damage.
  • Page 39 1D90V, 1D90W Operation and use Procedure NOTICE ▪ Start for max. 30 seconds. If the engine is still not running after that, turn the starting key back to position "0" and elimi- nate the cause (see chapter 9.1 Trouble shooting, page 69).
  • Page 40 Operation and use 1D90V, 1D90W NOTICE ▪ In case of irregularities, switch off the engine immediately. ▪ Identify the fault and eliminate it. ▪ For details of troubleshooting, see chapter 9.1 Trouble shooting, page 69. Automatic electrical shutoff (option) The identifying feature of the electrical automatic shutoff is brief flashing of all indicator lamps after the starting key is turned to position "I".

  • Page 41: Switching Off The Engine

    1D90V, 1D90W Operation and use Switching off the engine Safety notes CAUTION Danger of injury from unauthorized access. There is a danger of injury if unauthorized persons handle the machine. ▪ Protect the starting key against unauthorized access during breaks in operation or after completing work.

  • Page 42: Switching Off The Engine (Electrical)

    Operation and use 1D90V, 1D90W Overview Speed control lever Stop lever (option) Procedure Step Activity Speed control lever Push the speed control lever (1) all the way to the "STOP" po- sition. The engine switches off. Stop lever Actuate the stop lever (2) in the "STOP" direction and hold until the engine has stopped.
  • Page 43 1D90V, 1D90W Operation and use 7.5.2 Switching off the engine (electrical) Overview START STOP Protective cap Starting key Stop lever Stop magnet Ignition lock Operation HATZ Operator’s Manual...

  • Page 44: Checking The Oil Level And Adding Oil If Necessary

    Operation and use 1D90V, 1D90W Procedure Step Activity Turn the starting key to position "0". The stop lever (3) is actuated in the "STOP" position with the stop magnet (4). The engine switches off. All indicator lamps go out. Remove the starting key.
  • Page 45 1D90V, 1D90W Operation and use CAUTION Danger of later engine damage. ▪ Operating the engine with an oil level below the min. mark or above the max. mark can lead to engine damage. ▪ When checking the oil level, the engine must be horizontal and have been switched off for a few minutes.

  • Page 46: Refueling

    The use of fuel that does not meet the specifications can lead to engine damage. ▪ Only use the fuel specified in chapter 4.5 Fuel, page 26. ▪ The use of fuel that does not meet specifications requires approval by Motorenfabrik HATZ (main plant). Overview Operator’s Manual HATZ...

  • Page 47: Checking The Water Separator

    1D90V, 1D90W Operation and use Fuel tank Fuel cap Fuel feed pump Manual lever Procedure NOTICE ▪ Before starting for the first time or if the fuel system is empty, fill the fuel tank fully with diesel fuel. ▪ The fuel system is bled automatically if the fuel tank is at- tached to the engine or located higher than the injection pump.
  • Page 48 Operation and use 1D90V, 1D90W NOTICE The interval for checking the water separator depends entirely on the proportion of water in the fuel and on the care exercised during refueling; the water separator should be checked at least once a week.

  • Page 49: Check The Air Filter Warning Indicator (Option)

    1D90V, 1D90W Operation and use Check the air filter warning indicator (option) Overview Rubber bellow Green field Procedure Step Activity Bring the engine briefly to maximum speed. When the rubber bellow (1) contracts and covers over the green field (2), immediately check the air filter system (see chapter 8.2.10 Maintaining the dry air filter, page 66).

  • Page 50: Maintenance

    ▪ Problems may occur if unsuitable spare parts have been installed. We cannot accept responsibility for damage and secondary damage that result from this. We therefore recommend the use of genuine Hatz original spare parts. ▪ Closely adhere to the maintenance conditions prescribed in this Operators Manual.

  • Page 51: Maintenance Work

    ▪ After the necessary maintenance and repair work is completed, perform a function test (test run). ▪ For maintenance work that is not listed and described in the maintenance documentation, please contact your nearest HATZ service station. Maintenance work Safety note...

  • Page 52: Maintenance Plan

    Maintenance 1D90V, 1D90W Version without DOC 1D41: IN 0.1 mm EX 0.2 mm 1D42: IN 0.1 mm EX 0.2 mm 1D50: IN 0.1 mm EX 0.2 mm DIESEL 1D81: IN 0.1 mm EX 0.2 mm 1D90: IN 0.3 mm EX 0.3 mm 1D..

  • Page 53: Check The Intake Area Of The Combustion Air

    1D90V, 1D90W Maintenance In case of a low number of operating hours, change the engine oil no later than every 12 months, regardless of the actual number of operating hours. The interval at which maintenance work should be performed on the fuel fil- ter depends on the cleanliness of the fuel in use and may need to be short- ened to 250 operating hours.

  • Page 54: Changing The Fuel Filter

    Maintenance 1D90V, 1D90W Symbol Maintenance in- Maintenance activity/check Chapter terval Every 500 operat- Change the fuel filter. 8.2.9 Changing 500h ing hours the fuel filter, page 63 Change the air filter cartridge. 8.2.10 Maintain- ing the dry air fil- ter, page 66 8.2.3 Check the intake area of the combustion air...
  • Page 55 1D90V, 1D90W Maintenance Procedure Step Activity Check the intake opening (1) for coarse contamination such as leaves, heavy dust deposits, etc., and clean if necessary. 8.2.4 Checking the cooling air area Safety notes CAUTION Danger of burns. There is a danger of burns when working on a hot engine.
  • Page 56 Maintenance 1D90V, 1D90W Procedure Step Activity Check the intake opening (1) and cooling air outlet (2) for coarse contamination such as leaves, heavy dust deposits, etc., and clean if necessary (see chapter 8.2.7 Cleaning the cooling air area, page 62).
  • Page 57 1D90V, 1D90W Maintenance CAUTION Danger of injury. When working with compressed air, foreign bodies may fly into your eyes. ▪ Wear safety goggles. ▪ Never direct the compressed air jet toward people or toward yourself. CAUTION Danger of later engine damage.
  • Page 58 Maintenance 1D90V, 1D90W Procedure Step Activity Keep a container ready for collecting the used oil. The con- tainer must be large enough to hold the entire amount of en- gine oil. Unscrew the oil drain screw (1) and drain the oil entirely.
  • Page 59 1D90V, 1D90W Maintenance Step Activity When inserting the new oil filter pay attention to the "TOP" marking (3). Check the gasket (2) for damage and renew if necessary. Coat the screw cap thread and gasket with "K" lubricant, see spare parts list.
  • Page 60 Maintenance 1D90V, 1D90W Step Activity Check the oil level again after a short test run and top up engine oil as required. Check the oil drain screw and screw cap on the oil filter for leaks. 8.2.6 Checking and setting the tappet clearance...
  • Page 61 1D90V, 1D90W Maintenance Overview — Adjusting the tappet clearance Rocker arm for outlet valve Rocker arm for inlet valve Feeler gauge Hexagon nut Adjusting screw Procedure — Adjusting the tappet clearance Step Activity Turn the engine in the sense of rotation until the rocker arm (1) has fully opened the outlet valve.
  • Page 62 Maintenance 1D90V, 1D90W 8.2.7 Cleaning the cooling air area Safety notes CAUTION Danger of burns. There is a danger of burns when working on a hot engine. ▪ Let the engine cool before maintenance. CAUTION Danger of injury. When working with compressed air, foreign bodies may fly into your eyes.
  • Page 63 1D90V, 1D90W Maintenance Procedure Step Activity Dry contamination Clean the engine without using liquids and blow it out with com- pressed air. Moist or oily contamination Contact Hatz service. 8.2.8 Checking the screw connections Safety note NOTICE ▪ Do not retighten the screws for attaching the cylinder head.
  • Page 64 Maintenance 1D90V, 1D90W CAUTION Danger of burns. There is a danger of burns when working on a hot engine. ▪ Let the engine cool. ▪ Wear safety gloves. CAUTION Danger of injury Repeated contact with diesel fuel can cause chapped and cracked skin.
  • Page 65 1D90V, 1D90W Maintenance Procedure Step Activity Figure Close the fuel feed line before and after the fuel filter, see pos. 1. Unscrew the fuel filter (2) from the holder ▪ Place a suitable container under the fuel filter to collect emerging fuel.
  • Page 66 Maintenance 1D90V, 1D90W Step Activity Figure Check the fuel filter and lines for tightness after a brief trial run. 8.2.10 Maintaining the dry air filter Safety notes CAUTION Danger of burns. There is a danger of burns when working on a hot engine.

  • Page 67: Checking And Cleaning The Air Filter Cartridge

    1D90V, 1D90W Maintenance Step Activity Figure In the model with an air filter maintenance display, check the condition and cleanliness of the valve shim (4). Clean the filter housing (5) and cover for the air filter. Ingress of dirt or other foreign...
  • Page 68 Maintenance 1D90V, 1D90W Overview Air filter cartridge Sealing surfaces Procedure Step Activity Dry contamination Blow out the filter cartridge with dry compressed air from the in- side to the outside until dust no longer emerges. Check the sealing surfaces (2) of the filter cartridge for damage.

  • Page 69: Faults

    General troubleshooting notes If the cases listed below have been worked through but the fault continues to persist, please contact your nearest Hatz service station. The engine does not start or does not start immediately, but it can be turned with the starter.
  • Page 70 Faults 1D90V, 1D90W If equipped with mechanical oil pressure shut down device (engine does not start) Possible causes Remedy Chapter No oil pressure. Check the oil level. 7.6 Checking the oil level and adding oil if nec- essary, page 44 Activate the mechanical oil 7.3.1 Activating...
  • Page 71 1D90V, 1D90W Faults The starter does not switch on and the engine does not turn. Possible causes Remedy Chapter Irregularities in the electrical equipment: Battery and/or other Check the electrical equipment 3.2.4 Electrical cable connections are and its components or contact equipment, page incorrectly connected.
  • Page 72 Faults 1D90V, 1D90W Possible causes Remedy Chapter ▪ Engine temperature Check the cooling air guides 8.2.7 Cleaning too high. for contamination or other im- the cooling air pairments. area, page 62 Fault signal from the overvoltage and polarity protection system in...
  • Page 73 1D90V, 1D90W Faults Possible causes Remedy Chapter ▪ Faults in the AC al- Contact Hatz Service. ternator or alternator charging circuit. ▪ Engine temperature Check the cooling air guides 8.2.7 Cleaning too high. for contamination or other im- the cooling air pairments.
  • Page 74 Faults 1D90V, 1D90W The engine loses power and speed, and black smoke emerges from the ex- haust Possible causes Remedy Chapter Dirty air filter unit. Check the degree of dirt con- 8.2.10 Maintain- tamination of the air filter, and ing the dry air fil- clean or renew it if necessary.

  • Page 75: Storage And Disposal

    1D90V, 1D90W Storage and disposal Storage and disposal 10.1 Storing the machine Safety notes DANGER Danger to life from inhaling exhaust gases. Toxic engine exhaust gases can lead to loss of consciousness and even death in closed-off and poorly ventilated rooms.
  • Page 76 Storage and disposal 1D90V, 1D90W Storing the machine for a lengthy period Take the following measures if you intend to take the machine out of service for a lengthy period (3-12 months): Step Activity Drain the fuel tank until it is nearly empty and fill with FAME*- free fuel.

  • Page 77: Disposing Of The Machine

    1D90V, 1D90W Storage and disposal The brand new engine can normally be stored for up to 12 months. The pro- tection lasts up to approx. 6 months at very high humidity and with sea air. For storage periods of more than 12 months, please contact the nearest Hatz service.

  • Page 78: Installation Declaration

    The manufacturer: Motorenfabrik Hatz GmbH & Co.KG Ernst-Hatz-Straße 16 D-94099 Ruhstorf a. d. Rott hereby declares that the incomplete machine: product description: Hatz diesel engine Type designation and as of serial number: 1D41=09422; 1D42=13311; 1D42=15510; 1D42C=15710: 1D50=10920; 1D50=15610; 1D81=07327; 1D81=15927; 1D81C=16027; 1D90=10820; 1D90V=11317 satisfies the following basic safety and health protection requirements in acc.

  • Page 79: Epa Certified Engines

    1D90V, 1D90W EPA CERTIFIED ENGINES EPA CERTIFIED ENGINES SUPPLEMENTAL INFORMATION TO THE OWNER‘S MANUAL FOR MODEL YEAR 2016 EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES EPA EMISSION CONTROL SUPPLEMENTAL WARRANTY STATEMENT AND EMISSION-RELATED INSTALLATION INSTRUCTIONS HATZ Operator’s Manual...
  • Page 80 ▪ Oil filler cap ▪ Intake and exhaust gaskets at head interfaces ▪ Emission Control Information Labels Only parts manufactured by Hatz and which have passed the Hatz Quality Assurance Program are assured of meeting EPA exhaust emission regula- tions.
  • Page 81 Therefore, the maintenance work has to be carried out by a qualified work- shop. Hatz authorised workshops, for example, are qualified workshops. Hatz Diesel of America will give you respective addresses, if required. EMISSION CONTROL SYSTEM AND ADJUSTMENTS. The emission control system for this engine is DI (Direct Injection) and EM (Engine Modification).
  • Page 82 ▪ As the engine owner, you should be aware, however, that Motorenfabrik Hatz may deny you warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifica- tions.
  • Page 83 SUPPLEMENTAL LIMITED WARRANTY. Hatz Diesel of America, Inc. hereinafter referred to as “HATZ” warrants each of the above-listed parts when installed in a new engine sold by Hatz to be free from defects in material and workmanship under normal use and ser-...
  • Page 84 EPA CERTIFIED ENGINES 1D90V, 1D90W Hatz reserves the right to modify, alter, and improve any engine or parts without incurring any obligation to replace any engine or parts previously sold with such modified, altered, or improved engine or parts. EMISSION-RELATED INSTALLATION INSTRUCTIONS “Failing to follow these instructions when installing a certified engine in a...
  • Page 85 Dismantling: ▪ Remove in numerical sequence 1...4 (C). ▪ For opening screws 1 a special tool is required (HATZ-Ident Nr. 0000 630 815 00). Assembly: ▪ Assemble in reverse sequence. ▪ Apply lubricant as specified by HATZ. HATZ Operator’s Manual...
  • Page 86 (A). ▪ Assemble protection guard if so fitted in reverse sequence 4...1 (B). ▪ Use anti-seize compound J as specified by HATZ. SAMPLING OF EXHAUST EMISSIONS After the engine is installed in the equipment and placed in service, the sam-...

  • Page 87: Epa Certified Engines Within California

    1D90V, 1D90W EPA CERTIFIED ENGINES WITHIN CALIFORNIA EPA CERTIFIED ENGINES WITHIN CALIFORNIA SUPPLEMENTAL INFORMATION TO THE OWNER‘S MANUAL FOR THE USE OF EPA CERTIFIED ENGINES WITHIN CALIFORNIA. HATZ Operator’s Manual...
  • Page 88 EPA CERTIFIED ENGINES WITHIN CALIFORNIA 1D90V, 1D90W The following information is taken from the official CARB website and this page was last reviewed October 31, 2012. For the latest information please see http://www.arb.ca.gov/msprog/offroad/preempt.htm "The 1990 amendments to the federal Clean Air Act preempt California con- trol of emissions from new farm and construction equipment under 175 horsepower.
  • Page 89 1D90V, 1D90W EPA CERTIFIED ENGINES WITHIN CALIFORNIA ▪ Conveyors: portable ▪ Power pack: hydraulic ▪ Crawler excavators ▪ Pruner: orchard ▪ Crushers: stone ▪ Pumps 40 cc and above ▪ Cultivators: powered ▪ Rollers: trench ▪ Cutting machine ▪ Sawmill: portable ▪...
  • Page 90 EPA CERTIFIED ENGINES WITHIN CALIFORNIA 1D90V, 1D90W CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Operator’s Manual HATZ...
  • Page 92 Motorenfabrik Hatz GmbH & Co. KG Ernst-Hatz-Str. 16 94099 Ruhstorf a. d. Rott Deutschland Tel. +49 8531 319-0 Fax. +49 8531 319-418 marketing@hatz-diesel.de www.hatz-diesel.com 0000 433 215 79 - 06.2016 - 0.1 Printed in Germany USA - EPA IV CREATING POWER SOLUTIONS.

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