Hoval SR-plus 1500 Operating And Installation Instructions

Hoval SR-plus 1500 Operating And Installation Instructions

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Operating and Installation
Instructions for the SR-plus
hot water boiler
0088
Issued By
TECHNICAL DEPT
Dated:
August 2014
Approved
KS

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Summarization of Contents

Gas Safety, Nameplate, and Delivery
Gas Safety Regulations Compliance
Legal requirements for gas appliance installation and use.
Boiler Nameplate Details
Details and interpretation of the boiler's nameplate.
Delivery and Storage Procedures
Guidelines for receiving and storing the boiler safely.
SR-plus Boiler Description
Boiler Applications and Usage
Intended use for heating commercial and industrial premises.
General Construction and Features
Details on mild steel construction, insulation, and key features.
Door Hinging Configuration
Procedure for configuring the boiler door hinge side.
Electrical Power Supply Requirements
Specifications for the electrical supply to the control panel and burner.
Technical and Performance Specifications
SR-plus 500-1500 Model Data
Technical data, dimensions, and performance metrics for SR-plus 500-1500 models.
SR-plus 1750-4000 Model Data
Technical data, dimensions, and performance metrics for SR-plus 1750-4000 models.
Dimensions for SR-plus 500-900 Models
Dimensional drawings and technical information for SR-plus boilers 500-900.
Dimensions for SR-plus 1200-4000 Models
Dimensional drawings and technical information for SR-plus boilers 1200-4000.
Installation Space and Noise Considerations
Boiler Space Requirements
Guidelines for clearance around the boiler for access and maintenance.
Changing Boiler Door Hinges
Procedure for altering the boiler door hinge side.
Boilerhouse Noise Management
Information on boiler noise and mitigation measures.
Ventilation and System Types
Boilerhouse Ventilation
Guidelines for natural and mechanical ventilation of boilerhouses.
Open Vented System Installation
Installation requirements for open vented heating systems.
Pressurised System Installation
Installation requirements for independently pressurised systems.
Flues and Chimneys
Flue and Chimney Guidelines
Best practices for flue and chimney installation and design.
Fan Dilution Systems
Guidelines for using fan dilution systems as an alternative.
Chimney Sizing and Height Factors
Factors to consider for chimney sizing and height.
System Filling and Water Treatment
System Filling Procedure
Steps and checks for filling the heating system.
Water Treatment Importance
Importance and methods of water treatment for heating systems.
Burner Installation and Operation
Burner Matching and Selection
Criteria for selecting the correct burner for the boiler.
Burner Fitting Procedure
Steps for physically installing the burner onto the boiler.
Water Flow and Return Temperatures
Recommended water flow and return temperatures for optimal performance.
Boiler Control System
Control Panel Overview
Description of the control panel and its main components.
Thermostat and Circuit Controls
Operation of burner circuit switch, limit, and control thermostats.
Indicator Lights and Terminals
Explanation of indicator lights and control panel terminals.
Gas Booster Installation
When a Gas Booster is Required
Conditions requiring a gas booster for burner operation.
Booster Installation Guidelines
Procedures and recommendations for installing gas boosters.
Commissioning Procedure
Pre-Commissioning Checks by Installer
Essential tasks for the heating engineer before Hoval commissioning.
Hoval Service Engineer Checks
Items checked by Hoval engineers during commissioning.
Commissioning Report Recording
Recording of all settings and checks during commissioning.
Operating the Boiler
Boiler Attendant Operating Guidelines
Essential instructions for boiler operators.
Instruments and Basic Controls
Overview of boiler instruments and basic controls.
Starting Up and Normal Running
Procedures for starting the boiler and normal operation.
BMS Control Sequencing
Notes on sequencing multiple boilers with a BMS.
Maintenance and Inspection
Periodic Inspection Schedule
Regular checks to be performed between main servicing periods.
Boiler Door Seal and Flame Sensor Maintenance
Maintenance of boiler door seal and flame sensor.
Determining Cleaning Intervals
Factors influencing boiler cleaning intervals.
Boiler and Burner Servicing
Boiler Heating Surface Cleaning
Step-by-step guide for cleaning boiler heating surfaces.
Seasonal Maintenance
Summer Shut Down Procedure
Steps for cleaning and preparing the boiler for summer shutdown.
Burner Maintenance
General Burner Maintenance
Guidelines for operator maintenance of the burner.
Motor, Fan Runner, and Filter Maintenance
Maintenance procedures for motor, fan runner, and oil strainer.
Flame Sensor Cleaning
Procedure for removing and cleaning the flame sensor.
Oil Burner Fault Finding
Troubleshooting: Burner Will Not Start
Troubleshooting steps for a burner that fails to start.
Troubleshooting: Burner Starts but Locks Out
Troubleshooting steps for a burner that starts but locks out.
Troubleshooting: Burner Lights Then Extinguishes
Troubleshooting steps for a burner that lights then extinguishes.
Oil Burner Fault Finding (Continued)
Troubleshooting: Smoky Flame and Overheating
Troubleshooting steps for smoky flames, fumes, and overheating.
Gas Burner Fault Finding
Troubleshooting: Gas Burner Will Not Start
Troubleshooting steps for a gas burner that fails to start.
Troubleshooting: Gas Burner Starts but Locks Out
Troubleshooting steps for a gas burner that locks out.
Troubleshooting: Intermittent Gas Burner Operation
Troubleshooting steps for intermittent gas burner operation.
Gas Burner Fault Finding (Continued)
Troubleshooting: Pilot Lockout and Gas Leaks
Troubleshooting steps for pilot lockout and gas leaks.
Troubleshooting: Combustion Noise and Flame Issues
Troubleshooting steps for combustion noise and flame issues.

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