Titan CAPSPRAY Power Cart Training Manual

Titan CAPSPRAY Power Cart Training Manual

Hvlp spray systems

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HVLP Training Manual
Portable HVLP Systems for over 30 years
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Table of Contents
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Summarization of Contents

Introduction
Transfer Efficiency
Chart comparing transfer efficiency of different spray methods.
Spraying Methods
HVLP
Explanation of HVLP systems, including portable turbines and direct hook-up guns.
Conventional Air Spray
Description of conventional air spray, its high pressure, overspray, and advantages.
Airless Sprayers
Explanation of airless sprayers, their high fluid pressure, and applications.
Air-Assisted Airless
Details on air-assisted airless sprayers, fine finish capabilities, and applications.
Electrostatic Spray
Explanation of electrostatic spray systems, charged particles, and high transfer efficiency.
How to Get Acquainted with HVLP
Basic Safety Considerations
Key safety points for operating HVLP sprayers, including ventilation and flammability.
HVLP System Components
Air Source
Explanation of air sources for HVLP systems, including compressors and turbines.
Air Compressor
Details on using air compressors as an air source, recommended HP, and portability.
Turbine
Description of turbines as common air sources, their function, and benefits.
By-Pass Turbine with Tangential Discharge
Information on by-pass turbines with tangential discharge and their role in pressure generation.
Air Hose
Importance of the air hose in transferring air and its specific design for CAPSpray.
Hose Length
Guidance on determining maximum air hose length for a turbine system.
Maxum II™ and Maxum Elite HVLP Spray Guns
Introduction to the Maxum II and Maxum Elite HVLP spray guns as versatile options.
Non-Bleeder Gun vs. Bleeder Gun
Comparison between non-bleeder and bleeder HVLP spray guns based on air flow.
Optional Air Inlet
Using optional air inlets for conversion to bleeder mode or improved atomization.
Maxum II and Maxum Elite HVLP Spray Gun Adjustments
Air Control Valve
Explanation of the air control valve's function and adjustment for spray quality.
Material Flow Adjustment
How to adjust material flow using the knob for desired finish and fan size.
External Packing Nut
Function of the external packing nut in maintaining a seal around the needle.
One-Way Valve
Role of the one-way valve in preventing paint backflow and ensuring material flow.
Maxum II and Maxum Elite Air Cap Adjustments
Spray Pattern
How to select spray patterns (horizontal, vertical, round) using the air cap.
The Fan Size
Methods to adjust fan size by changing distance, trigger pull, or air cap position.
Spray Techniques
How to Make the Correct Pass
Instructions for making correct spray passes, including trigger control and gun movement.
Overlapping Each Pass
Technique for overlapping spray passes for even coverage and professional finish.
Spraying Large Areas
Method for spraying large areas using horizontal or vertical strokes and section overlap.
Spraying the Outside Edges of Corners
Technique for spraying outside corner edges using horizontal and vertical strokes.
Spraying the Inside Edges of Corners
How to spray inside corner edges, spraying each surface separately.
Spraying Slender Work
Technique for spraying slender items like picket fences with angled strokes.
Spraying Square Posts or Steel
Method for spraying square posts or steel, covering two adjacent surfaces.
Grills and Wire Fences
Technique for spraying grills and wire fences, deflecting paint with a flat surface.
Spraying Round Work
How to spray round work, including cylinders and pipe work, using specific patterns.
Cutting In
Technique for cutting in lines around door frames and other edges using vertical motion.
Choosing a Projector Set
Maxum II Projector Sets
Table listing Maxum II projector sets, part numbers, orifice sizes, and coating types.
Maxum II Low CFM Projector Sets for use with Compressor Air Sources
Table of Maxum II low CFM projector sets for compressor use, with specifications.
Maxum Elite Projector Sets
Table listing Maxum Elite projector sets, part numbers, orifice sizes, and coating types.
Cleaning Your Equipment
Spray Gun
Step-by-step instructions for thoroughly cleaning the spray gun after each use.
Filter
Procedure for cleaning turbine filters and replacement advice.
CAPSpray Power Cart
Set-up for the Portable Cart
Step-by-step guide for setting up the portable cart with the turbine and pressure pot.
CAPSpray Portable Cart - Mounting
Mounting the Turbine
Instructions for mounting the turbine onto the power cart using latch brackets and screws.
CAPSpray 2 Quart Remote Model
Assembly
Step-by-step instructions for assembling the 2-quart remote cup system.
Assistance/Warranty
Ordering Information
Contact information for ordering, technical support, and service.

Table of Contents