Ransomes 51 Super Certes Safety, Operation & Maintenance Manual
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Also See for 51 Super Certes:
- Maintenance and parts manual (152 pages) ,
- Safety, operation & maintenance manual (128 pages) ,
- Safety, operation and maintenance manual (96 pages)
Table of Contents
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Safety, Operation & Maintenance Manual
Ransomes - Marquis, Super Certes and Super Bowl
Engine - HONDA GX120
51 Marquis
Product Code: LDAA504
Series: EF4
61 Marquis
Product Code: LDCB604
Series: EG4
51 Super Certes
Product Code: LDFC504
Series: EC4
61 Super Certes
Product Code: LDFC604
Series: JG4
51 Super Bowl
Product Code: LDFD504
Series: JF4
WARNING: If incorrectly used this machine can
cause severe injury. Those who use and maintain
this machine must be trained in its proper use,
warned of its dangers and must read the entire
manual before attempting to set up, operate, adjust
or service the machine.
GB
RJL 100 September 2014
United
Kingdom
WARNING
25065G-GB (R1)
®
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Table of Contents
Related Manuals for Ransomes 51 Super Certes
Summarization of Contents
Introduction to Ransomes Mowers
Important Operational and Safety Guidelines
Key operational and safety guidelines for users of the Ransomes mowers.
Product Identification and Serial Numbers
Details on how to identify specific mower models and their serial numbers.
Guidelines for Scrap Product Disposal
Guidelines for the environmentally sound disposal of machine parts and fluids.
Accessing Parts Manuals and Key Information
Information on how to obtain parts lists, drawings, and record key numbers.
Mower Assembly Instructions
Steps for assembling the mower after unpacking from the factory container.
Safety Precautions for Mower Operation
General Safe Operation Procedures
Essential rules for safe operation, emphasizing operator responsibility and training.
Pre-Operation Checks and Preparation
Pre-operation checks and preparations, including personal protective equipment and machine inspection.
Safety During Mower Operation
Safety guidelines during mower operation, covering slopes, visibility, and potential hazards.
Safe Fuel Handling and Refueling
Precautions for refueling the mower, emphasizing fire and explosion prevention.
Safety for Maintenance and Storage
Safety procedures for cleaning, adjusting, repairing, and storing the mower.
Mower Loading and Trailer Safety
Safety considerations and instructions for loading and securing the mower onto a trailer.
Critical Safety Alerts and Interlock System
Summary of critical safety alerts and warnings, including interlock system functionality.
Mower Specifications and Technical Data
Engine Specifications
Technical details of the Honda GX120 engine used in the Ransomes mowers.
Dimensions and Weights
Physical dimensions and weight specifications for different mower models.
Machine Specifications
Technical details of the mower's frame, transmission, clutches, handles, and grass box.
Vibration Level Measurements
Measured hand/arm and whole body vibration levels according to safety directives.
Noise Level Information
Measured sound pressure and sound power levels for operator ear and environmental noise.
Slope Operation Limits
Maximum permissible slope angle for safe mower operation.
Cutting Unit Specifications
Specifications for the cutting units, including blades, cutting width, and performance.
Cutting Performance Metrics
Details on the cutting speed and capacity of the mower based on cutting width.
Recommended Lubricants
Guidance on appropriate engine oil and grease for lubrication.
Available Mower Accessories
Information on available optional accessories for the mower.
Certificates of Conformity
Declaration of conformity with relevant European directives and standards.
Decals and Labeling
Safety Decals Identification
Identification and explanation of various safety warning decals found on the mower.
Instruction Decals for Controls
Identification of instruction decals related to controls and operation.
Mower Controls Overview
Operator Presence Control (OPC) System
Explanation of the mechanical Operator Presence Control system and its function.
Landroll Clutch Operation
Description of the landroll clutch lever and its operation for manual movement.
Throttle Control for Engine Speed
Instructions for using the throttle lever to adjust engine speed and cutting performance.
Mower Operation Procedures
Daily Inspection Checklist
Procedures for daily pre-operation checks to ensure the mower is safe and ready.
Operator Presence and Safety Interlock System Testing
Detailed explanation and testing procedure for the OPC and safety interlock system.
Standard Operating Procedure for Mowing
Step-by-step guide for performing mowing operations safely and effectively.
Starting, Stopping, and General Machine Operation
Instructions for starting, stopping, and general operation of the mower.
Mower Adjustments and Settings
Marquis: Aligning Front Rolls
Procedure for aligning the front rolls on the Marquis mower for proper cutting.
51 Marquis: Setting Cutting Height
Steps to adjust the cutting height for the 51 Marquis model using a setting bar.
61 Marquis: Adjusting Cutting Height
Procedure for adjusting the cutting height on the 61 Marquis model using a handwheel.
Super Certes/Bowl: Cutting Height Adjustment
Instructions for setting the cutting height for Super Certes and Super Bowl models.
Marquis: Adjusting Side Rolls
Procedure for removing center sections of the front roll on Marquis models.
Cylinder to Bottom Blade Adjustment
How to adjust the cylinder to the bottom blade for optimal cutting performance.
Cylinder Clutch Adjustment Procedure
Procedure for adjusting the cylinder clutch mechanism.
Concave Adjustment for Clipping Delivery
Steps to adjust the concave for proper grass clipping delivery into the grass box.
Landroll Scraper Adjustment
Instructions for adjusting the landroll scraper.
Landroll Clutch Adjustment
Procedure for adjusting the landroll clutch settings.
Drive Chain Adjustments
Guidance on adjusting the drive chains for proper tension and movement.
Backlapping Cutting Cylinder Blades
Method for backlapping cutting cylinder blades to maintain sharpness.
Handlebar Angle and Height Adjustment
How to adjust the mower handle for height and angle.
Parking Brake Adjustment Guide
Procedure for adjusting the parking brake on Marquis, Super Bowl, and Super Certes models.
Optional Mower Accessories
Brush and Comb Set Installation
Information on fitting and using the brush and comb set accessory.
Transport Wheels for Super Certes
Instructions for fitting and removing transport wheels for Super Certes models.
Trailing Seat Installation and Use
Installation and usage guidelines for the optional trailing seat.
Verti-Groom Attachment Setup
Specifications and setup instructions for the Verti-Groom attachment.
Verti-Groom Drive Belt Adjustment and Replacement
Procedure for adjusting and replacing the Verti-Groom drive belt.
Verti-Groom Lubrication Schedule
Lubrication points and schedule for the Verti-Groom attachment.
Maintenance Schedule and Procedures
Maintenance and Lubrication Chart
A comprehensive chart detailing maintenance intervals and lubrication tasks.
Daily Engine Maintenance (8 Working Hours)
Daily maintenance checks for the engine and controls to ensure proper operation.
Weekly Engine Maintenance (50 Working Hours)
Weekly maintenance tasks for the engine, focusing on the air cleaner system.
Clutch and Layshaft Cover Cleaning
Procedure for cleaning the primary clutch and layshaft area.
Landroll Brake Check and Adjustment
Checking the condition and adjusting the landroll brake.
Lubrication Guide
Engine Daily Lubrication (8 Working Hours)
Daily engine lubrication tasks, including checking and topping up oil levels.
Engine Lubrication After First 20 Hours
Initial engine lubrication and oil change procedure after the first 20 hours of operation.
Engine Weekly Lubrication (50 Working Hours)
Weekly engine lubrication, involving draining and refilling the oil sump.
Machine Component Lubrication
Lubrication points for the machine's components, including bearings, clutches, and chains.
Quality of Cut Troubleshooting
Washboarding: Causes and Remedies
Diagnosing and resolving washboarding issues causing a wave-like cut appearance.
Marceiling: Identifying and Fixing
Troubleshooting marceiling, a cyclical pattern of varying cutting heights.
Step Cutting: Causes and Solutions
Identifying and rectifying step cutting caused by uneven reel or height adjustments.
Scalping: Addressing Short Grass Areas
Addressing scalping, where grass is cut too short, resulting in brown patches.
Stragglers: Troubleshooting Uncut Grass
Solutions for stragglers, which are scattered blades of uncut or poorly cut grass.
Streaks: Fixing Uncut Grass Lines
Troubleshooting streaks caused by damaged or bent bedknives, resulting in uncut grass lines.
Windrowing: Preventing Clippings Concentration
Methods to prevent windrowing, where clippings concentrate into lines of grass.
Rifling or Tramlining: Causes and Fixes
Identifying and fixing rifling or tramlining due to excessive reel/bedknife contact.
Mismatched Cutting Units: Resolution
Resolving issues with mismatched cutting units causing stepped cut appearance.
Fuses and Relays Identification
Fuse and Relay Identification Table
List of fuse and relay numbers and their corresponding functions within the mower's electrical system.
Warranty and Service Information
Warranty Terms and Conditions
Details on warranty terms, conditions, and what is not included.
Service and Dealer Information
Guidance on obtaining service and contacting authorized dealers for repairs.
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