Ransomes 61 Super Certes Safety, Operation & Maintenance Manual
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Ransomes 61 Super Certes Safety, Operation & Maintenance Manual

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See also: Parts & Maintenance Manual
Safety, Operation & Maintenance Manual
Ransomes - Marquis, Super Certes and Super Bowl
Engine - HONDA GX120
51 Marquis
Product Code: LDAA504
Series: EF4
61 Marquis
Product Code: LDCB604
Series: EG4
51 Super Certes
Product Code: LDFC504
Series: EC4
61 Super Certes
Product Code: LDFC604
Series: JG4
51 Super Bowl
Product Code: LDFD504
Series: JF4
WARNING: If incorrectly used this machine can
cause severe injury. Those who use and maintain
this machine must be trained in its proper use,
warned of its dangers and must read the entire
manual before attempting to set up, operate, adjust
or service the machine.
GB
RJL 100 September 2014
United
Kingdom
WARNING
25065G-GB (R1)
®

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  • Page 1 25065G-GB (R1) ® Safety, Operation & Maintenance Manual Ransomes - Marquis, Super Certes and Super Bowl Engine - HONDA GX120 51 Marquis Product Code: LDAA504 Series: EF4 61 Marquis Product Code: LDCB604 Series: EG4 51 Super Certes Product Code: LDFC504...

  • Page 2: Table Of Contents

    OPERATING PROCEDURE ........37 OPERATION OF THE MACHINE ....... 38 ADJUSTMENTS 51 MARQUIS: HEIGHT OF CUT ADJUSTMENT ..40 61 MARQUIS: HEIGHT OF CUT ADJUSTMENT ..41 MARQUIS: ALIGNING THE FRONT ROLLS ..... 41 SUPER CERTES: HEIGHT OF CUT ADJUSTMENT . 42 CYLINDER TO BOTTOM BLADE ADJUSTMENT ..

  • Page 3: Introduction 2

    INTRODUCTION 2 IMPORTANT__________________________________________________________ The Ransomes Super Certes, Super Bowl & Marquis are gasoline powered walk behind reel mowers. Using chain drives for traction drive and cutting reel drives. IMPORTANT: Do the maintenance indicated in this manual to make sure that the quality of cut is kept at a high level.

  • Page 4: Product Identification

    PRODUCT IDENTIFICATION ___________________________________________ Maximum front axle load in Kg (for machines being driven West Road on the highway) Ransomes Europark Ipswich IP3 9TT Gross weight (mass) in Kg England Maximum rear axle load in Kg (for machines being driven on...

  • Page 5: Guidelines For The Disposal Of Scrap Products

    “General discarded materials” area. • Do not burn discarded materials. Change the machinery records to show that the machine is not in service and is discarded. Supply this serial number to Ransomes Jacobsen Warranty Department to close their records. en-5...

  • Page 6: Parts Manual

    2 INTRODUCTION PARTS MANUAL ______________________________________________________ In compliance with the ISO14001 standard, Ransomes Jacobsen Limited does not send a paper parts manual with every product. To refer to a parts list for this mower you have four options: Website – www.ransomesRansomes Jacobsen.com. Select the “GENUINE PARTS” tab followed by the “ONLINE PARTS LOOK-UP”...
  • Page 7 INTRODUCTION 2 ASSEMBLY __________________________________________________________ The Mower is fitted to a container at the factory and will need assembly before operation. Some tools will be needed for assembly. Discard the container according to the applicable local environmental requirement. Remove the mower from the container. The handles are found around the chassis - Figure 1.
  • Page 8 2 INTRODUCTION NOTES en-8...

  • Page 9: Safety 3

    SAFETY 3 3.1 HOW TO OPERATE SAFELY __________________________________________________ WARNING EQUIPMENT OPERATED INCORRECTLY OR WITHOUT TRAINING CAN BE DANGEROUS. Know the location and correct operation of controls. Operators without experience must receive instruction from another person that knows the correct operation of the equipment before you operate the mower. Only use parts, accessories and attachments approved by Jacobsen.

  • Page 10: Operation

    3 SAFETY 3.1.3 Operation Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. Never carry passengers. Keep other persons or animals away from the mower. Disengage all drives and engage the parking brake before you start the engine.

  • Page 11: Maintenance And Storage

    SAFETY 3 3.1.4 Safe Handling of Fuels The fuel and the fuel vapors are flammable. Use caution when you add the fuel to the mower. The fuel vapors can cause an explosion. Never use the containers that are not approved to keep or transfer fuel. Never keep the mower or fuel containers near an open flame or any device that can cause the ignition of fuel or fuel vapors.
  • Page 12 3 SAFETY Keep the mower and the engine clean. Allow the engine to become cool before storage and always remove the ignition key. Keep all nuts, bolts and screws tight to make sure the equipment is in safe condition. Replace worn or damaged parts for safety. Replace damaged or worn decals. Only use parts, accessories and attachments approved by Jacobsen.

  • Page 13: Important Safety Notes

    By following all instructions in this manual, you increase the life of your machine and keep its maximum performance. Adjustments and maintenance must always be done by an approved technician. If additional information or service is needed. Contact your Authorized Ransomes Jacobsen Dealer, who knows the latest methods to service this equipment and can give that service.
  • Page 14 2006/42/EC Sections 3.2.2, Seating & 3.4.3, Rollover. (ANSI B71.4-2012 section 20.7) Ransomes Jacobsen Limited Recommends That The Owner/User Of The Machine Completes A Local Risk Assessment Of The Machine To Find Any Conditions That Do Not Follow This Rule. E.g. When You Drive The Machine Next To Water Or On The Highway.
  • Page 15 SAFETY 3 WARNING Vibration Exposure Limits Exposure limits are calculated as a combination of the vibration level (magnitude) of the tool and the Daily Exposure Time (Trigger Time). E.g. A product with 5m/s² vibration can be used up to 2 hours/day to reach the EAV and up to 8 hours/day to reach the ELV.
  • Page 16 3 SAFETY NOTES en-16...

  • Page 17: Specifications 4

    SPECIFICATIONS 4 ENGINE SPECIFICATION ______________________________________________ ALL 51 and 61 MACHINES Honda 2.1kW (2.8HP) @ 2700 RPM, single cylinder, air cooled, 4 stroke OHV Type petrol engine, 25° inclined cylinder, horizontal shaft. Model GX120-QX9 Maximum Speed 2700 ± 50 RPM (No load) Idle Speed 1400 + 200 -150 RPM 0.6 litres (1 imp pints)
  • Page 18 Information Supplied for Physical Agents Directive 2002/44/EC By reference to: Hand/Arm Standards: BS EN ISO 5349-1 (2001) BS EN ISO 5349-2 (2002) Max. LH or RH Max. LH or RH Ransomes Super Certes 51 Ransomes Marquis 51 Accelerations m/s² Accelerations m/s² Series:EC4 Series:EF4...

  • Page 19: Slopes

    Whole Body EN1032:2003 Information Supplied for Physical Agents Directive 2002/44/EC By reference to: Whole Body Standards BS EN ISO 2631-1 (1997) Max Seat Max LH or RH Foot Ransomes Marquis 61 Ransomes Marquis 61 Accelerations m/s² Accelerations m/s² Series:EG4 Series:EG4...

  • Page 20: Cutting Unit Specification

    Grease: Lithium based general purpose grease 4.10 ACCESSORIES ______________________________________________________ 4.10.1 TRAILING SEAT KIT __________________________________________________ A trailing seat is available for the Marquis 61.It is attached by a one pin hitch. Only use a Ransomes trailing seat (LMAA628) and towbar(LMAA747) with this machine. en-20...

  • Page 21: Certificates Of Conformity

    SPECIFICATIONS 4 4.11 CERTIFICATES OF CONFORMITY _______________________________________ Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT LDFD504 Ransomes Super Bowl 51 Walk Behind Reel Mower JF400301 - JF499999 Honda GX120-QX9 2.1 kW @ 2700 RPM 51 cm 2006/42/EC (Machinery Directive)
  • Page 22 BS ISO 2631-1:1997 (Vibration W/B) ANSI B71.4-2012 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT 1st September 2014 Signature of the person empowered to draw up the declaration on behalf of the manufacturer, holds the technical documentation and is authorised to compile the technical file, and who is established in the Community.
  • Page 23 SPECIFICATIONS 4 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT LDFC504 LDFC604 Ransomes Super Certes 51 Ransomes Super Certes 61 Walk Behind Reel Mower EC400301 - EC499999 EG400301 - EG499999 Honda GX120-QX9 2.1 kW @ 2700 RPM...
  • Page 24 BS ISO 2631-1:1997 (Vibration W/B) ANSI B71.4-2012 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT 1st September 2014 Signature of the person empowered to draw up the declaration on behalf of the manufacturer, holds the technical documentation and is authorised to compile the technical file, and who is established in the Community.
  • Page 25 SPECIFICATIONS 4 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT LDFC504 - LDFC604 Ransomes Marquis 51 Ransomes Marquis 61 Walk Behind Reel Mower EG400301 - EG499999 EF400301 - EF499999 Honda GX120-QX9 2.1 kW @ 2700 RPM 51 cm and 61cm...
  • Page 26 BS ISO 2631-1:1997 (Vibration W/B) ANSI B71.4-2012 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT 1st September 2014 Signature of the person empowered to draw up the declaration on behalf of the manufacturer, holds the technical documentation and is authorised to compile the technical file, and who is established in the Community.
  • Page 27 SPECIFICATIONS 4 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT Product Code Serial Number Description LMAA628 QR000301 - QR999999 Trailing Seat We undertake to transmit, in response to a reasoned request by the national authorities, relevant information on the partly completed machinery. This shall be by hardcopy and shall be without prejudice to the intellectual property rights of the manufacturer of the partly completed machinery.
  • Page 28 A részlegesen megépített gépet tilos üzembe helyezni mindaddig, amíg a 2006/42/EK irányelv rendelkezéseivel összhangban a részlegesen megépített gépet be nem építik a végleges változatba, be fitted to the Ransomes Marquis 51 & 61 La quasi-macchina non deve essere messa in servizio finché la macchina finale in cui deve essere incorporata non è stata dichiarata conforme, nel caso, alle disposizioni della Direttiva LDAA500, LDAA510, LDCB600 &...
  • Page 29 SPECIFICATIONS 4 NOTES en-29...

  • Page 30: Decals

    DECALS 5.1 SAFETY DECALS ____________________________________________________ A903491 Read Operator's Manual. A903489 Keep a Safe Distance from the Machine. A903492 Stay Clear of Hot Surfaces. A903490 Do Not Remove Safety Shields While Engine is Running. A911424 Unleaded Petrol, Safety Alert. A903497 Spark Plug Details. 5.2 INSTRUCTION DECALS _______________________________________________ 4130883 Operator Presence Control, landroll clutch &...

  • Page 31: Controls

    6 CONTROLS OPERATOR PRESENCE CONTROL - MECHANICAL (OPC)__________________ The OPC control is on the right-side handle bar. To operate, press the button [B) and pull the lever [A] to engage the drive. To disengage the OPC, release lever [A]. Button [B] will spring into position and prevent the operation of Lever [A].

  • Page 32: Brake Release Lever

    CONTROLS BRAKE RELEASE LEVER _____________________________________________ To apply the landroll brake, move the hand lever [F] to the top position. To release the landroll brake, move the hand lever [F] to the lowest position. WARNING FOR THE SUPER CERTES ONLY: This Machine must not Be Parked On A Slope Without The Transport Wheels Fitted.
  • Page 33 6 CONTROLS NOTES en-33...

  • Page 34: Operation

    OPERATION 7.1 DAILY INSPECTION ___________________________________________________ CAUTION Make sure that the Engine and exhaust are cold. Do not check with the engine warm. Engage the parking brake and make sure the cutting cylinders are stopped. Check the complete unit. Look for worn or loose hardware, missing or damaged components, fuel or oil leaks.

  • Page 35: Operator Presence And Safety Interlock System

    7 OPERATION 7.2 OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM _________________ The OPC system controls the primary drive clutch. You can start the engine, but the drive will not engage until the OPC system is in operation (See 6.1). The machine will not drive until the OPC is engaged. To engage the Cutting cylinder, operate the lever (F See 6.5).

  • Page 36: Operating Procedure

    OPERATION 7.3 OPERATING PROCEDURE _____________________________________________ CAUTION To prevent injury, always wear eye protection, leather work shoes or boots, a hard hat and ear protection. Do not start the engine with the OPC system engaged. Do not operate the machine or attachments with loose, damaged or missing components. Mow when the grass is dry Mow a test area to understand the operation of the machine and control levers.
  • Page 37 7 OPERATION CAUTION Disengage the drives, engage the parking brake and stop the engine. Before you clean, adjust or repair this equipment. WARNING DO NOT USE ON GRADIENTS OF MORE THAN 18° When you operate on a gradient, or near a drop off point, decrease the speed and be careful. Read the Section 3.7.

  • Page 38: How To Start The Engine

    OPERATION 7.4 OPERATION OF THE MACHINE _________________________________________ Read the Safety Instructions. HOW TO START THE ENGINE FOR THE FIRST TIME • Remove the sump filler cap and with the machine on level ground. Make sure that the sump is filled with oil.
  • Page 39 7 OPERATION NOTES en-39...

  • Page 40: Adjustments

    Tighten the nut. 51 MARQUIS: HEIGHT OF CUT SETTING ________________________________ The height of cut is measured by the position of the front rolls in relation to the bottom blade. To set the height of cut, adjust the front roll to a range of cut between 6 mm and 27 mm.

  • Page 41: Marquis: Height Of Cut Adjustment

    8 ADJUSTMENTS 61 MARQUIS: HEIGHT OF CUT ADJUSTMENT__________________________ To set the height of cut, set the position of the front roll. Adjust the front roll with handwheel [C]. To increase the height of cut, lower the front roll, turn [C] to the right side. To decrease the height of cut, lift the front roll, turn [C] to the left side.

  • Page 42: Cylinder To Bottom Blade Adjustment

    ADJUSTMENTS MARQUIS: SIDE ROLLS ______________________________________________ To allow long grass to the cut, remove the centre sections of the front roll. Remove the front-roll bolts, spindle and rolls. Install the split pins into the spindle, position the washers and outer rolls. NOTE: The split pins and washers are supplied with the machine.

  • Page 43: Concave Adjustment

    8 ADJUSTMENTS CONCAVE ADJUSTMENT ____________________________________________ If the grass clippings do not enter the grass box, the concave needs adjustment. Make sure that the concave aligns correctly with the edge of the bottom block. Loosen the screws [A] which fasten the concave to the top deck.

  • Page 44: Landroll Clutch Adjustments

    ADJUSTMENTS 8.10 LANDROLL CLUTCH ADJUSTMENTS __________________________________ Loosen the locknut (A) and rotate the adjuster (B) until the lever (C) touches the pin (D). Loosen the adjuster (B) one complete turn so that the lever does not make contact with the pin. Tighten the locknuts to lock the adjustment in thisposition.

  • Page 45: Backlapping

    •If the cutting cylinder needs frequent backlapping, remove the cutting cylinder and regrind on a grinding machine. • Ransomes Jacobsen recommends that the backlapping procedure must have the risk calculated by the manager of the machine. • Only approved personnel can Backlap a machine.

  • Page 46: Handle Adjustment

    ADJUSTMENTS 8.13 HANDLE ADJUSTMENT _______________________________________________ The handle is adjustable for height and angle. To adjust the angle. Loosen the clamp bolts [A] to adjust the angle on the handle bars Tighten the bolts[A]. To adjust the height. Remove the bolt [C] from the handle bars and select the applicable slot, [B].
  • Page 47 8 ADJUSTMENTS NOTES en-47...

  • Page 48: Accessories

    ACCESSORIES BRUSH AND COMB SET______________________________________________ A brush and comb set are available for this range of machines. Do not use the brush in wet conditions. Remove the bolt [A] on both sides of the front roll. Fit the bracket [B] and tighten the bolt [A]. Loosen the nuts [C] at each end of the brush or comb.

  • Page 49: Trailing Seat

    9 ACCESSORIES TRAILING SEAT _____________________________________________________ A trailing seat is available for the Marquis 61.It is attached by a one pin hitch. Only use a Ransomes trailing seat (LMAA628) and towbar(LMAA747) with this machines. INSTALLATION Position trailing seat behind the machine.

  • Page 50: Verti-Groom Attachment

    ACCESSORIES VERTI-GROOM ATTACHMENT ________________________________________ SPECIFICATION Number of blades Diameter 72mm (2 Blade interval 15mm ( Depth adjustment 8mm ( in) above front roll to level with front roll Speed of rotation 2500 rpm max. ADJUSTMENTS: Machine Set up.. VERTI-GROOM SETTINGS The Verti-Groom reel must be parallel to the bottom blade.

  • Page 51: Verti-Groom Drive Belt

    9 ACCESSORIES VERTI-GROOM DRIVE BELT __________________________________________ The drive belt is found on the right side of the machine. To access, remove the lid from the drive belt housing. ADJUST THE VERTI-GROOM DRIVE BELT: Loosen the belt tensioner. Apply a force of 2.2Kgs (5lbs) in the centre of the lower length [A].

  • Page 52: Maintenance

    10 MAINTENANCE MAINTENANCE AND LUBRICATION CHART Interval Item Section First Month or 20 hours Change Engine Oil 11.3 Check Engine Oil Level 11.1 Check Air Filter Element Each day 10 hours 10.2 Check Engine for Dirt 11.1 Clean or Replace Air Filter Element * 11.2 First 50 hours Check and Adjustment of Landroll Clutch...

  • Page 53: Engine Daily (Every 8 Working Hours)

    10 MAINTENANCE These figures are for instruction only. If the hours of use in any calendar period, are more than those given, use the work hours as your maintenance schedule. 10.1 ENGINE DAILY (EVERY 8 WORKING HOURS) ____________________________ Make sure the Engine and controls are kept clean, free from grass cuttings and dirt. The operation of the machine can change and damage to the Engine can occur.

  • Page 54: Engine Weekly: (Every 50 Working Hours)

    10 MAINTENANCE 10.2 ENGINE WEEKLY: (EVERY 50 WORKING HOURS) ________________________ Air cleaner two element type): Remove the wing nut and the air cleaner cover. Check both elements for damage. Replace if dirty or damaged. Wash the foam element in a solution of detergent and warm water.

  • Page 55: Lubrication

    11 LUBRICATION The recommended lubricants are recorded on Section 4.5 These figures are for instruction only. If the hours of use in any calendar period, are more than those given, use the work hours as your lubrication schedule. 11.1 ENGINE DAILY: (EVERY 8 WORKING HOURS) ____________________________ Make sure that the machine is on level ground.

  • Page 56: Machine

    11 LUBRICATION 11.4 MACHINE ___________________________________________________________ Before you use the machine for the first time, lubricate A,B and C. Use the recommended grease: Cutting cylinder bearings (A)  Landroll clutch (B)  Landroll (C) - Marquis and Super Bowl Only  Lubricate the Front Roll, all linkages, drive chains and pivot points etc.
  • Page 57 11 LUBRICATION NOTES en-57...

  • Page 58: Quality Of Cut Troubleshooting

    12 QUALITY OF CUT QUALITY OF CUT TROUBLESHOOTING_________________________________ It is recommended that a “test cut” be performed to 2. Reel Bearing Condition and Pre-Load (End Play) evaluate the mower’s performance before beginning Adjustment. repairs. 3. Reel and Bedknife Sharpness. An area should be available where “test cuts” can be 4.

  • Page 59: Marcelling

    12 QUALITY OF CUT 12.2 MARCELLING______________________________________________________ Marcelling, like washboarding, is a cyclical pattern of varying cutting heights, resulting in a wave-like cut appearance. In most cases, the wave tip-to-tip dis- tance is 2 in. (5 cm) or less. TN0220 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Mowing (ground) speed is too fast.

  • Page 60: Step Cutting

    12 QUALITY OF CUT 12.3 STEP CUTTING _____________________________________________________ Step cutting occurs when grass is cut taller on one side of a reel than the other or one cutting unit to an- other. This is usually caused by mechanical wear or an incorrect roller or HOC (height-of-cut) adjust- ment.

  • Page 61: Scalping

    12 QUALITY OF CUT 12.4 SCALPING ________________________________________________________ Scalping is a condition in which areas of grass are cut noticeably shorter than the surrounding areas, resulting in a light green or even brown patch. This is usually caused by an excessively low height-of-cut (HOC) setting and/or uneven turf.

  • Page 62: Stragglers

    12 QUALITY OF CUT 12.5 STRAGGLERS ______________________________________________________ Stragglers are scattered blades of uncut or poorly cut grass. TN0223 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Bedknife improperly adjusted. Adjust reel-to-bedknife setting. Dull reel or bedknife cutting edges. Sharpen or replace reel blade and bedknife as nec- essary.

  • Page 63: Streaks

    12 QUALITY OF CUT 12.6 STREAKS _________________________________________________________ A streak is a line of uncut grass. This is usually caused by a nicked or bent bedknife. TN0224 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Damaged bedknife. Replace bedknife. Damaged or unevenly worn reel. Inspect reel.

  • Page 64: Windrowing

    12 QUALITY OF CUT 12.7 WINDROWING ______________________________________________________ Windrowing is the deposit of clippings concentrated at one end of cutting unit(s) or between two cutting units, forming a line in the direction of travel. TN0225 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Grass is too tall.

  • Page 65: Rifling Or Tramlining

    12 QUALITY OF CUT 12.8 RIFLING OR TRAMLINING ___________________________________________ Rifling or tramlining is a pattern of varying cutting heights, resulting in a wave-like cut appearance, usually due to heavy contact points across a reel and/or bedknife. NOTE: Arrow indicates direction of travel. Probable Cause Remedy Reel and/or bedknife unevenly worn.
  • Page 66 12 QUALITY OF CUT NOTES en-66...
  • Page 67 13 FUSES AND RELAYS en-88...

  • Page 68: Fuses And Relays

    13 FUSES AND RELAYS 13.1 FUSE AND RELAY IDENTIFICATION____________________________________ Fuse Number Function Left Hand Side Lamps Right Hand Side Lamps Left Hand Head Lamps Right Hand Head Lamps Beacon Plus One Supply Ignition On Circuits Direction Indicators Hazard Lamps Cutting Unit Position Switches Spare Air Seat Supply Inclinometer...
  • Page 69 14 GUARANTEE WARRANTY Warranty is subject to specific terms and conditions, e.g. wearing parts, unapproved modifications, etc. are not included. For a full set of warranty conditions, contact your local dealer or distributor. SERVICE A network of authorised Sales and Service dealers has been established and these details are available from your supplier.
  • Page 70 Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com North & South America Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA...

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