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Safety, Operation & Maintenance Manual
Ransomes Highway 3 Ride on Reel Mower
Engine- Kubota V1105
Highway 3 - 4 Wheel Drive
Series: GF
Product code: LGEA340
Highway 3 - 2 Wheel Drive
Series: GU
Product code: LGEA320
WARNING
WARNING: If incorrectly used this machine can
cause severe injury. Those who use and maintain
this machine must be trained in its proper use,
warned of its dangers and must read the entire
manual before attempting to set up, operate, adjust
or service the machine.
RJL 100 July 2015
GB
United
Kingdom
24881G-GB (Rev.3)
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Summary of Contents for Ransomes Highway3
- Page 1 Safety, Operation & Maintenance Manual Ransomes Highway 3 Ride on Reel Mower Engine- Kubota V1105 Highway 3 - 4 Wheel Drive Series: GF Product code: LGEA340 Highway 3 - 2 Wheel Drive Series: GU Product code: LGEA320 WARNING WARNING: If incorrectly used this machine can cause severe injury.
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Page 2: Table Of Contents
Fitting The Cutting Unit To The Machine ..........51 Operation Of The Machine ..............52 Starting The Engine ................. 52 Driving ..................... 52 Mowing ....................53 To Stop The Engine ................53 Unblocking Cutting Units ................. 53 Backlapping ..................... 54 © 2015 Ransomes Jacobsen Limited. All Rights Reserved... -
Page 3: Introduction 2
INTRODUCTION 2 IMPORTANT__________________________________________________________ The Ransomes Highway3 is a Diesel engined self propelled Rotary mower. The hydraulic systems are for the traction drive, the cutting unit lift and the lower and cutting unit drives and steering. IMPORTANT: Do the maintenance indicated in this manual to make sure that the quality of cut is kept at a high level. -
Page 4: Product Identification
PRODUCT IDENTIFICATION ___________________________________________ Maximum front axle load in Kg (for machines being driven West Road on the highway) Ransomes Europark Ipswich IP3 9TT Gross weight (mass) in Kg England Maximum rear axle load in Kg (for machines being driven on... - Page 5 INTRODUCTION 2 ROPS Serial Plate West Road Ransomes Europark Weight of ROPS Ipswich IP3 9TT England Date Code Standard Used Part Number Used on Product Serial Number ROPS Serial Plate Location The ROPS serial plate (C) is located at the base of the front of the ROPS main beam.
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Page 6: Guidelines For The Disposal Of Scrap Products
“General discarded materials” area. • Do not burn discarded materials. Change the machinery records to show that the machine is not in service and is discarded. Supply this serial number to Ransomes Jacobsen Warranty Department to close their records. en-4... -
Page 7: Parts Manual
INTRODUCTION 2 PARTS MANUAL ______________________________________________________ In compliance with the ISO14001 standard, Ransomes Jacobsen Limited does not send a paper parts manual with every product. To refer to a parts list for this mower you have four options: Website – www.Ransomes Jacobsen.com. Select the “GENUINE PARTS” tab followed by the “ONLINE PARTS LOOK-UP”... -
Page 8: Key Numbers
2 INTRODUCTION KEY NUMBERS _______________________________________________________ Record the key numbers shown below: Starter Switch:- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Diesel tank:- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Record the machine and engine numbers shown below: The machine serial number is found on the registration plate and the engine serial number can be found on the... -
Page 9: Safety 3
SAFETY 3 3.1 HOW TO OPERATE SAFELY __________________________________________________ WARNING EQUIPMENT OPERATED INCORRECTLY OR WITHOUT TRAINING CAN BE DANGEROUS. Know the location and correct operation of controls. Operators without experience must receive instruction from another person that knows the correct operation of the equipment before you operate the mower. Only use parts, accessories and attachments approved by Jacobsen. -
Page 10: Operation
3 SAFETY 3.1.3 Operation Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. Never carry passengers. Keep other persons or animals away from the mower. Disengage all drives and engage the parking brake before you start the engine. -
Page 11: Rops
SAFETY 3 3.1.4 ROPS The ROPS is a safety device. Keep the ROPS in the vertical and locked position. Always use the seat belt when you operate the mower. Make sure the seat belt can be released quickly in an emergency. Only operate the mower with the ROPS in the folded position on flat and level surfaces when necessary. -
Page 12: When You Put The Mower On A Trailer
3 SAFETY Charge the battery in an area with good airflow. The battery can release hydrogen gas that is explosive. To prevent an explosion, keep any device that can cause sparks or flames away from the battery. Disconnect the battery charger from the power supply before you connect or disconnect the battery charger to the battery. -
Page 13: Important Safety Notes
By following all instructions in this manual, you increase the life of your machine and keep its maximum performance. Adjustments and maintenance must always be done by an approved technician. If additional information or service is needed. Contact your Authorized Ransomes Jacobsen Dealer, who knows the latest methods to service this equipment and can give that service. - Page 14 2006/42/EC Sections 3.2.2, Seating & 3.4.3, Rollover. (ANSI B71.4-2012 section 20.7) Ransomes Jacobsen Limited Recommends That The Owner/User Of The Machine Completes A Local Risk Assessment Of The Machine To Find Any Conditions That Do Not Follow This Rule. E.g. When You Drive The Machine Next To Water Or On The Highway.
- Page 15 SAFETY 3 WARNING Vibration Exposure Limits Exposure limits are calculated as a combination of the vibration level (magnitude) of the tool and the Daily Exposure Time (Trigger Time). E.g. A product with 5m/s² vibration can be used up to 2 hours/day to reach the EAV and up to 8 hours/day to reach the ELV.
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Page 16: Notes
3 SAFETY NOTES en-14... -
Page 17: Specification
SPECIFICATIONS 4 ENGINE SPECIFICATION ______________________________________________ Model: D1105-T-E3B-RNUK-3 Vertical, water-cooled, 4-cycle diesel Type: engine Number of Cylinders Bore & Stroke 78mm x 78.4mm Total Displacement 1123cm³ Combustion Chamber Spherical type (E-TVCS) Intake System Turbo charged Gross Intermittent Power 24.5kW @ 3000rpm Maximum Speed: 3150 ±... -
Page 18: Dimensions & Weights
4 SPECIFICATIONS DIMENSIONS & WEIGHTS _____________________________________________ Width of Cut: 215 cm 84.6 in Overall Width Cutting: 240.5 cm 94.6 Overall Width Transport (minimum): 137 cm 54 in Overall Height with ROPS Frame up: 211 cm 83 in Overall Height with ROPS Frame down: 142 cm 56 in Overall Length:... - Page 19 SPECIFICATIONS 4 TYRE PRESSURE Front Wheel Rear Wheel Product Tyre Size Tyre Type Tyre Pressure Tyre Size Tyre Type Tyre Pressure 23 x 10.50 - BKT LG-306 18.50 x 8.50 BKT LG-306 1.00 - 1.37 bar 1.00 - 1.37 bar Highway 23 x 10.50 - 18.50 x 8.50...
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Page 20: Machine Specification
4 SPECIFICATIONS MACHINE SPECIFICATION _____________________________________________ Frame construction: Heavy duty formed steel chassis with box section frame rails. Cutting unit drive: Fixed displacement hydraulic motors. Transmission: Four wheel drive on demand. Direct coupled variable displacement pump to direct coupled 200cc/rev front, 160cc/rev rear wheel motor. Speeds: Cutting: 0 - 12 km/h Forward... -
Page 21: Noise Testing
SPECIFICATIONS 4 The machine was tested for Whole Body vibration levels. The operator was in the normal position to drive the vehicle, with two hands on the steering mechanism. The cutting device was in rotation with the machine driven in a straight line at 6 Km/hr on a level and cut lawn. -
Page 22: Cutting Unit Specification
4 SPECIFICATIONS CUTTING UNIT SPECIFICATION_________________________________________ Sport 200 Sport 200 Sport 200 Construction Heavy duty welded pressed steel construction Reel Length 762mm 762mm 762mm Number of Knives Reel Diameter (New) 197mm 197mm 197mm Minimum Reel Diameter (Before Replacement) 178mm 178mm 178mm Fixed Head Height of Cut (Standard Blade) 12.7mm - 89mm Floating Head Height of Cut (Standard Blade) -
Page 23: Certificates Of Conformity
SPECIFICATIONS 4 4.11 CERTIFICATES OF CONFORMITY Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT LGEA340 (4WD) LGEA320 (2WD) Ransomes Highway 3, (4WD) Ransomes Highway 3, (2WD) Ride on Reel Mower GF000301 - GF999999 (4WD) GU000301 - GU999999 (2WD) Kubota D1105T-EU1 24.5 kW @ 3000 RPM... - Page 24 OECD Code 4 (ROPS) ANSI B71.4-2012 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT 1st September+B6 2014 Signature of the person empowered to draw up the declaration on behalf of the manufacturer, holds the technical documentation and is authorised to compile the technical file, and who is established in the Community.
- Page 25 SPECIFICATIONS 4 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT Product Code Serial Number Description LMAC347-C GG100301 - GG199999 4 Knife Fixed Head - Right Hand Drive (Hand-Spanner Adjust) Centre Unit LMAC347-L GG200301 - GG299999 4 Knife Fixed Head - Right Hand Drive (Hand-Spanner Adjust) Front Left Hand Unit...
- Page 26 These accessories have been designed to La quasi-macchina non deve essere messa in servizio finché la macchina finale in cui deve essere incorporata non è stata dichiarata conforme, nel caso, alle disposizioni della Direttiva be fitted to the Ransomes Highway 3 - 2 & 2006/42/CE.
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Page 27: Notes
SPECIFICATIONS 4 NOTES en-25... -
Page 28: Decals
DECALS 5.1 SAFETY DECALS EC __________________________________________________ 4146857 4153197 en-26... - Page 29 5 DECALS 009034910 Read Operator's Manual. 009034890 Keep a Safe Distance from the Machine. 009034920 Stay Clear of Hot Surfaces. 009034880 Do Not Open or Remove Safety Shields While the Engine is Running. 009034940 Caution Rotating Blades. 009034930 Avoid Fluid Escaping Under Pressure. Read Operators Manual for Service Procedures. 009034900 Do Not Remove Safety Shields While Engine is Running.
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Page 30: Instruction Decals Ec
DECALS 5.2 INSTRUCTION DECALS EC ____________________________________________ en-28... - Page 31 5 DECALS Description Maximum Sound Power Level Parking Brake Power socket 12V Transport - Mow Throttle Reel rotation Backlap Ignition Switch Foot Pedal Forward - Reverse Horn Steering Wheel Tilt Lubrication Point Read Manual Indicator Stalk Functions Jacking Point Hooking Point en-29...
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Page 32: Controls
CONTROLS OPERATOR WORKSTATION _______________________________________ 6.10 en-30... -
Page 33: Instrument Panel
6 CONTROLS INSTRUMENT PANEL_____________________________________________ Starter Key Switch Right hand Unit Lift/Lower Throttle Control Lever Centre Unit Lift/Lower Parking Brake Switch Left hand Unit Lift/Lower Hazard Warning Switch PTO engaged Cutter Switch Right hand cutting unit in cutting position. Backlap Centre cutting unit in cutting position. 4 WD in Reverse Left hand cutting unit in cutting position Visual Display... -
Page 34: Starter Key Switch
CONTROLS 6.2A STARTER KEY SWITCH __________________________________________ The starter key (A) should be turned clockwise to the 'start' position to start the engine. After starting, the key should be released and allowed to return automatically to the 'on' position for normal running. NOTE:The glow plugs will auto pre-heat depending on the coolant temperature before cranking begins. -
Page 35: Cutting Unit Switch (Pto)
6 CONTROLS 6.2E CUTTING UNIT SWITCH (PTO) _____________________________________ To commence cutting ensure speed limiter is in mow position and the units have been lowered. Push bottom of the rocker switch and move joystick towards the lower position. To stop cutter unit rotation push top of rocker switch. Cutting units stop rotating automatically when raised or the operator leaves the seat. -
Page 36: Visual Display
CONTROLS 6.2H VISUAL DISPLAY ________________________________________________ Is activated when the ignition is switched on. 6.2H.1 START UP SCREEN ______________________________________________ Upon initial power up this screen will be shown. The hour meter will show total engine running hours. 1234.5 6.2H.2 WARNING/SERVICE SCREEN ______________________________________ After the start up screen the following warning screen will be applied, it will remain in view for a few seconds, if the machine is within 5 hours of the next service interval a... -
Page 37: Warning/Service Screen
6 CONTROLS 6.2H.3 START UP SLOPE WARNING SCREEN ______________________________ When the ignition switch is turned to crank one of the following screens will be shown. If the machine is fitted with the slope monitoring system the screen will display the logo “TST™” (Tilt Sensor Technology) and maximum working slope symbol. -
Page 38: Main Run Screen
CONTROLS 6.2H.4 MAIN RUN SCREEN ______________________________________________ The main run screen will give the operator all the information he needs to operate the machine, it should not require any operator in- put to view standard data whilst using the mower. If any error presents itself whilst the operator has navigated away from this screen, it should instantly return to this screen. -
Page 39: Water Temperature Screen
6 CONTROLS 6.2H.5 WATER TEMPERATURE SCREEN __________________________________ If the temperature increases to 108°C, the RED LEDs (A) flash at a rate of two flashes every four seconds. The warning buzzer will sound at the same rate and the “CLEAR BUGSCREEN” warning replaces the centre icons and flashes. -
Page 40: Slope Warning Screens
CONTROLS 6.2H.7 SLOPE WARNING SCREENS_______________________________________ NOTE Slope warning screens will only appear when TST is installed. During work if the machine is driven onto a slope of 16º 16° the screen will display this warning which over rides all other information, and will continue until the machine has been driven to an area of less than 16º... -
Page 41: Main Menu
6 CONTROLS 6.2H.8 MAIN MENU ____________________________________________________ The tick can be moved up and down using buttons 2 and 3; button 4 then enters the selected page. Button 1 returns to the main menu. There will be three options within this menu: Main Menu CLOCK Clock... -
Page 42: Service Menu
CONTROLS 6.2H.10 SERVICE MENU _________________________________________________ The tick can be moved up and down using buttons 2 and 3; button 4 then enters the selected page. Button 1 returns to the main menu. There will be three options within this menu: Fault Log Time to Service Diagnostics... -
Page 43: Datalogging Menu
6 CONTROLS 6.2H.11 DATALOGGING MENU____________________________________________ The last 50 “Faults” that the controller detects will be recorded, once 50 faults are logged, the next fault arising will overwrite the oldest fault. This information will be retrieved using the service tool, 12/05/2008 13/05/2008 or can be seen on the errors page of the service menu. -
Page 44: Right Hand Unit Lift/Lower Switch
CONTROLS NOTE: THE OPERATOR MUST BE SEATED TO ENABLE LIFT / LOWER FUNCTIONS. 6.2J RIGHT HAND UNIT LIFT/LOWER SWITCH ____________________________ To lower the cutting unit move the switch lever forward. To raise the cutting unit move the switch lever rearwards NOTE: If the PTO is engaged when the unit is lowered the green led will illuminate when the... -
Page 45: Left Hand Unit Lift/Lower Switch
6 CONTROLS 6.2L LEFT HAND UNIT LIFT/LOWER SWITCH _____________________________ To lower the cutting unit move the switch lever forward. To raise the cutting unit move the switch lever rearwards NOTE: The Yellow PTO LED will illuminate when the PTO is selected. The Green LED indicates the unit is below 400mm, therefore with both are illuminated the reel will be rotating. -
Page 46: Traction Pedal
CONTROLS TRACTION PEDAL _______________________________________________ 1. Forward Travel (Traction Pedal A) Press the front of pedal down for forward travel. To slow and stop - Gently return the FWD/REV foot pedal to the neutral position. Do not press traction pedal when parking brake is on. -
Page 47: Horn
6 CONTROLS HORN _________________________________________________________ For machines without the lighting kit. The horn button (A) is situated on the foot plate. If the lighting kit is fitted the horn is located on the end of the indicator stalk. POWER OUTLET ________________________________________________ The Auxiliary Power Outlet is situated on the right hand side of the seat on the seat plate. -
Page 48: Parking Brake Release Valve
CONTROLS PARKING BRAKE RELEASE VALVE ________________________________ The Parking Brake Release Valve is situated under the seat plate, on the right hand chassis plate. It is used to release the parking brake when the engine is not running The Parking brake can be released by rotating the handwheel (A) fully clockwise after releasing lock wheel (B) and using the hand pump (C) to create sufficient pressure... -
Page 49: Lighting Kit (Optional)
6 CONTROLS 6.10 LIGHTING KIT (Optional)___________________________________________ Lighting control Stalk Push away from operator to turn main beam on. Pull towards operator to flash headlights. Move stalk up to indicate right turn. Move stalk down to indicate left turn. Push stalk in to sound horn. NOTE: Side lights will operate when ignition is in the run position When the lighting kit is fitted a brake light function is... -
Page 50: Operation
OPERATION 7.1 DAILY INSPECTION ____________________________________________________ CAUTION The Daily Inspection Should Be Performed Only When The Engine Is Off And All Fluids Are Cold. Lower Implements To The Ground, Engage Parking Brake, Stop Engine And Remove Ignition Key. Perform a visual inspection of the entire unit, look for signs of wear, loose hardware and missing or damaged components. -
Page 51: Operator Presence And Safety Interlock System
7 OPERATION 7.2 OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM _________________ The operator presence & safety interlock system prevents the engine from starting unless the parking brake is on, and the mowing device is switched off. The system stops the engine if the operator leaves the seat with the parking brake disengaged. -
Page 52: Operating Procedure
OPERATION 7.3 OPERATING PROCEDURE _____________________________________________ Under no circumstances should the engine be started without the operator seated on the tractor. CAUTION To Help Prevent Injury, Always Wear Safety Glasses, Leather Work Shoes Or Boots, A Hard Hat And Ear Protection. Do not operate tractor or attachments with loose, damaged or missing components. -
Page 53: Fitting The Cutting Unit To The Machine
7 OPERATION WARNING DO NOT USE ON SLOPES GREATER THAN 17° Under no circumstances should the engine be started without the operator seated on the tractor. 10. Do not operate tractor or attachments with loose, damaged or missing components. 7.4 FITTING THE CUTTING UNIT TO THE MACHINE_____________________________ Front Cutting Units With the lift arms (A) in the lower position align cutting unit mounting bracket (B) with shaft fitted with... -
Page 54: Operation Of The Machine
OPERATION 7.5 OPERATION OF THE MACHINE _________________________________________ Read the Safety Instructions. BEFORE OPERATING FOR THE FIRST TIME • Check and adjust tyre pressure, if necessary, see section 4.2 Specification. • Add diesel fuel to tank if necessary. • Check engine oil and top-up, if necessary. •... -
Page 55: Mowing
7 OPERATION • Do not move pedal suddenly–always operate slowly and smoothly. Never move pedal violently from forward to reverse or vice versa. • Always keep foot firmly on the foot pedal–a too relaxed foot control may result in a jerky motion. 7.8 MOWING _____________________________________________________________ Release the transport latches and lower the cutting units with the joysticks. -
Page 56: Backlapping
• Backlapping should only be carried out by trained staff. • Ransomes Jacobsen recommend that grinding paste is only applied to the reel when it is stationery, the engine is off and the parking brake applied. • When applying grinding paste the reel should only be rotated by appropriately sized piece of wood and not by hand. -
Page 57: Procedure
7 OPERATION Ransomes Jacobsen grinding paste: Grinding Paste Part Number 80 grit grinding paste, 4.5kg tin 5002488 120 grit grinding paste, 4.5kg tin 5002489 80 grit grinding paste, 9kg tin 5002490 120 grit grinding paste, 9kg tin 5002491 PROCCEDURE Apply an even coat of backlapping compound to the entire length of each blade of the reel. -
Page 58: Transporting
OPERATION 7.12 TRANSPORTING Transport speed is for highway use only. Never select transport speed or 2 wheel drive off road. Transport in 2 wheel drive only. Make sure that the cutting units are held in the lifted position with the safety catches engaged. Start the engine and set the throttle lever to full speed position. -
Page 59: Mowing On Slopes
7 OPERATION 7.13 MOWING ON SLOPES __________________________________________________ The mower has been designed for good traction and stability under normal mowing conditions. Use caution when operating on slopes, especially when the grass is wet. Wet grass reduces traction and steering control. WARNING To Minimize The Possibility Of Overturning, 15°... - Page 60 That A Seat Belt Must Be Worn With A Rops To Comply With The Machiney Directive 15° Maximum 2006/42/EC Sections 3.2.2, Seating & 3.4.3, Rollover Ransomes Jacobsen Limited Recommends That A Local Risk Assessment A = Maximum Allowable Slope Is Completed By The Owner/User Of The...
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Page 61: Slope Calculation Chart
7 OPERATION SLOPE CALCULATION CHART Use Either of these columns but not both The result of what you are measuring Height ‘C’ in inches Height ‘C’ in millimeters Slope Angle ‘D’ Slope Angle ‘D’ measured with a 1 yard measured with a 1 metre measured in measured in horizontal edge ‘A’... -
Page 62: Maintenance And Lubrication
MAINTENANCE & LUBRICATION 8.1MAINTENANCE & LUBRICATION CHART ___________________________________ MAINTENANCE AND LUBRICATION CHART Interval Item Section First 50 hours Change Engine Oil Check Fan Belt Tension Change Hydraulic Filter Daily Check Engine Oil Level. 10 hours Check Safety Interlock System. - Page 63 8 MAINTENANCE & LUBRICATION en-61...
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Page 64: Engine Lubrication
MAINTENANCE & LUBRICATION 8.2 ENGINE LUBRICATION ________________________________________________ Check Engine Oil Level Check the engine oil level before starting or more than five minutes after stopping the engine. With the machine on level ground, remove the dipstick D, wipe it clean and replace. Take the dipstick D out again, and check the oil level. -
Page 65: Engine: Fan Belt
8 MAINTENANCE & LUBRICATION 8.3 ENGINE: FAN BELT ____________________________________________________ Check & Adjust Fan Belt. The fan belt is adjusted so that it has sufficient tension to avoid undue stress on alternator bearings but does not slip on the alternator pulley. Use the following procedure to check the belt tension at the mid-point of the belt between crank shaft and alternator pulleys. -
Page 66: Engine Coolant
MAINTENANCE & LUBRICATION 8.4 ENGINE COOLANT ____________________________________________________ Check Engine Coolant Level The level of coolant in the expansion tank should be between the MAX and MIN level indicators when cold. If topping up is required, remove the plastic cap and top up using the correct anti-freeze mixture, see section 8.1. -
Page 67: Hydraulic System
8 MAINTENANCE & LUBRICATION 8.5 HYDRAULIC SYSTEM __________________________________________________ Check Hydraulic Oil Level Check hydraulic oil level using sight gauge (C). Change Hydraulic Oil (a) Clean around hose (A) in bottom of Hydraulic tank and remove. (b) Allow tank to drain into a suitable container and replace hose. -
Page 68: Hydraulic Test Ports
MAINTENANCE & LUBRICATION 8.6 HYDRAULIC TEST PORTS _____________________________________________ If any problems are experienced with the hydraulic system service ports are provided to enable pressures to be checked. All tests, unless stated otherwise, should be carried out with the hydraulic oil at normal working temperature. TEST PORTS Transmission pressure: 250 bar forward / reverse. -
Page 69: Fuel System
8 MAINTENANCE & LUBRICATION 8.7 FUEL SYSTEM ________________________________________________________ Use Diesel fuel No.2-D (ASTM D975) Bleeding air from fuel system (a) Turn the ignition switch to the ON position (don't start engine). (b) Open air vent (B) on Fuel filter housing to allow air to escape. -
Page 70: Air Cleaner
MAINTENANCE & LUBRICATION 8.8 AIR CLEANER________________________________________________________ Cleaning the air filter NOTE:After 6 cleanings replace the filter element. Raise engine cover. Remove end cap of air filter cartridge. Remove loose dirt from element with compressed air working from the clean to dirty side, using compressed air max 6 bar, with nozzle 5cm from element. -
Page 71: Machine Maintenance
8 MAINTENANCE & LUBRICATION 8.10 MACHINE MAINTENANCE_______________________________________________ Other Regular Service. • Verify proper operation of safety interlock switches (Seat switch, etc.) • Ensure nuts and bolts remain tight. • visually inspect for hydraulic leaks. • Keep engine bay clear of debris. •... -
Page 72: Lubrication Of Cutting Unit
SAFETY, OPERATORS & MAINTENANCE MANUAL MAINTENANCE & LUBRICATION LUBRICATION OF CUTTING UNIT____________________________________________ Cutting reel bearings (A) hydraulic drive motor side. Cutting reel bearings (B) non drive side. Unit pivot (C) REEL ON CUT ADJUSTERS If for any reason the adjusters are dismantled they should be half filled with gear oil EP90. - Page 73 SAFETY, OPERATORS & MAINTENANCE MANUAL MAINTENANCE & LUBRICATION HYDRAULIC MOTOR DRIVE SHAFT Lower all cutting units onto level ground. Before leaving the driving position, stop the engine and make sure all moving parts are stationary. Apply brakes and disengage all drives. remove the starter key. The direct drive hydraulic motor can be removed from the cutting unit by removing the two screws and washers holding the motor to the bearing housing.
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Page 74: Traction Control Pedal
ADJUSTMENTS TRACTION CONTROL PEDAL ________________________________________ The LPV transmission pump has an internal neutralising mechanism which cannot be adjusted. If the machine does however creep carry out the following. Lift and support both front and rear wheels. Remove ball joint from pump lever to allow pump to neutralise. -
Page 75: Cutting Unit Height Of Cut Adjustment
9 ADJUSTMENTS CUTTING UNIT HEIGHT OF CUT ADJUSTMENT __________________________ TO ADJUST SPANNER TYPE: Release the locknut under adjuster (A) on both sides of cutting unit. Turn adjuster (A) at the rear of the unit clockwise to reduce the height of cut, or anticlockwise to increase the height of cut alternately. -
Page 76: Cutting Cylinder To Bottom Blade Adjustment
ADJUSTMENTS CUTTING CYLINDER TO BOTTOM BLADE ADJUSTMENT _________________ To check that the cutting cylinder is set to the bottom blade correctly, hold a piece of thin paper between the edge of the blade and the spiral cutters and turn the cylinder manually. The paper should be cut cleanly along the total length of the bottom blade, if not, some adjustment may be necessary, BUT DO NOT OVERTIGHTEN. -
Page 77: Cutting Cylinder Bearings
9 ADJUSTMENTS CUTTING CYLINDER BEARINGS _______________________________________ The cutting cylinder bearings are self adjusting taper roller bearings and require no adjustements. FRONT AND REAR ROLL BEARINGS ___________________________________ The roll bearings are self adjusting taper roller bearings and require no adjustment GRASS DEFLECTOR_________________________________________________ The grass deflector can be positioned by hand as it is ‘friction clamped’... -
Page 78: General Instructions For Grammer Seats
ADJUSTMENTS GENERAL INSTRUCTIONS FOR GRAMMER SEATS ______________________ Adjustments must not be made while driving. • After removal of the backrest upholstery, the backrest frame must be supported, for example held in place, • before the backrest adjuster is operated. If you fail to do so, there is a danger that the backrest frame may jerk forward and cause injury. -
Page 79: Seat (Grammer Msg85)
9 ADJUSTMENTS 9.10 SEAT (GRAMMER MSG85) ___________________________________________ WARNING The Operator Weight must be set to the actual weight of the Operator. Safety Systems will be compromised if this is not done. The seat can be adjusted for operator's weight and leg reach to provide a comfortable position for operating the machine. -
Page 80: Air Suspension Seat (Grammer Msg75 -521)
ADJUSTMENTS 9.11 AIR SUSPENSION SEAT (GRAMMER MSG75 -521) _______________________ 9.11.1 WEIGHT ADJUSTMENT______________________________________________ The seat is adjusted for the driver’s weight by pulling or pressing the lever for seat weight adjustment and with the driver sitting on the seat. The driver’s weight is adjusted correctly when the arrow is in the middle clear area of the viewing window. -
Page 81: Backrest Extension
9 ADJUSTMENTS 9.11.3 BACKREST EXTENSION * ** __________________________________________ The backrest extension can be individually adjusted by pulling it upwards or pushing it downwards over the various locking increments up the end stop. To remove the backrest extension, pull it upwards over the end stop. -
Page 82: Armrests
ADJUSTMENTS 9.11.6 ARMRESTS * ** ____________________________________________________ The armrests can be folded up if required and the height individually adjusted. To adjust the armrests for height, separate the round cap (see arrow) from the cover, loosen the hexagon nut (size 13 mm) behind it and adjust the armrests to the desired position (5-steps) and tighten the nut again. -
Page 83: Maintenance
A Seat Belt Must Be Worn With A Rops To Comply With The Machinery Directive 98/37/EC Sections 3.2.2, Seating & 3.4.3, Rollover. Ransomes Jacobsen Limited Recommends That A Local Risk Assessment Is Completed By The Owner/ User Of The Machine To Determine Any Exceptions To This Seat Belt Wearing Rule. -
Page 84: Rotary Beacon Kit
10 ACCESSORIES 10.4 ROTARY BEACON KIT _______________________________________________ Kit number LMAC290. 10.5 LIGHT KIT__________________________________________________________ kit Number LMAC260. storage Racks, kit number LMAC272 are included in the Light Kit. Maximum capacity per rack is 5kg. en-82... -
Page 85: Mirror Kit
10 ACCESSORIES 10.6 MIRROR KIT________________________________________________________ Kit number LMAC270. 10.7 STORAGE RACKS __________________________________________________ Kit number LMAC272. Maximum capacity per rack is 5kg. en-83... -
Page 86: Notes
10 ACCESSORIES NOTES en-84... -
Page 87: Problem Solving
11 PROBLEM SOLVING PROBLEM SOLVING GENERAL ______________________________________________________ Symptoms Possible Causes Action Glow plug has not timed out Reset ignition switch and allow glow plug to time out before cranking engine. Battery low on charge or Inspect condition of battery and battery connections. defective. -
Page 88: Quality Of Cut
12 QUALITY OF CUT QUALITY OF CUT TROUBLESHOOTING_________________________________ It is recommended that a “test cut” be performed to 2. Reel Bearing Condition and Pre-Load (End Play) evaluate the mower’s performance before beginning Adjustment. repairs. 3. Reel and Bedknife Sharpness. An area should be available where “test cuts” can be 4. -
Page 89: Marcelling
12 QUALITY OF CUT 12.2 MARCELLING______________________________________________________ Marcelling, like washboarding, is a cyclical pattern of varying cutting heights, resulting in a wave-like cut appearance. In most cases, the wave tip-to-tip dis- tance is 2 in. (5 cm) or less. TN0220 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Mowing (ground) speed is too fast. -
Page 90: Step Cutting
12 QUALITY OF CUT 12.3 STEP CUTTING _____________________________________________________ Step cutting occurs when grass is cut taller on one side of a reel than the other or one cutting unit to an- other. This is usually caused by mechanical wear or an incorrect roller or HOC (height-of-cut) adjust- ment. -
Page 91: Scalping
12 QUALITY OF CUT 12.4 SCALPING ________________________________________________________ Scalping is a condition in which areas of grass are cut noticeably shorter than the surrounding areas, resulting in a light green or even brown patch. This is usually caused by an excessively low height-of-cut (HOC) setting and/or uneven turf. -
Page 92: Stragglers
12 QUALITY OF CUT 12.5 STRAGGLERS ______________________________________________________ Stragglers are scattered blades of uncut or poorly cut grass. TN0223 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Bedknife improperly adjusted. Adjust reel-to-bedknife setting. Dull reel or bedknife cutting edges. Sharpen or replace reel blade and bedknife as nec- essary. -
Page 93: Streaks
12 QUALITY OF CUT 12.6 STREAKS _________________________________________________________ A streak is a line of uncut grass. This is usually caused by a nicked or bent bedknife. TN0224 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Damaged bedknife. Replace bedknife. Damaged or unevenly worn reel. Inspect reel. -
Page 94: Windrowing
12 QUALITY OF CUT 12.7 WINDROWING ______________________________________________________ Windrowing is the deposit of clippings concentrated at one end of cutting unit(s) or between two cutting units, forming a line in the direction of travel. TN0225 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Grass is too tall. -
Page 95: Rifling Or Tramlining
12 QUALITY OF CUT 12.8 RIFLING OR TRAMLINING ___________________________________________ Rifling or tramlining is a pattern of varying cutting heights, resulting in a wave-like cut appearance, usually due to heavy contact points across a reel and/or bedknife. NOTE: Arrow indicates direction of travel. Probable Cause Remedy Reel and/or bedknife unevenly worn. -
Page 96: Fuses And Relays
13 FUSES AND RELAYS FRONT VIEW en-94... -
Page 97: Fuse And Relay Identification
13 FUSES AND RELAYS 13.1 FUSE AND RELAY IDENTIFICATION____________________________________ Fuse Number Function Left Hand Side Lamps Right Hand Side Lamps Left Hand Head Lamps Right Hand Head Lamps Beacon Plus One Supply Ignition On Circuits Direction Indicators Hazard Lamps Cutting Unit Position Switches Spare Air Seat Supply Inclinometer... -
Page 98: Guarantee
14 GUARANTEE WARRANTY Warranty is subject to specific terms and conditions, e.g. wearing parts, unapproved modifications, etc. are not included. For a full set of warranty conditions, contact your local dealer or distributor. SERVICE A network of authorised Sales and Service dealers has been established and these details are available from your supplier. - Page 100 Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com North & South America Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA...
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