Skyjack SJKB-40i Operating Manual

Skyjack SJKB-40i Operating Manual

Boom work platform

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Elevating the World
www.skyjackinc.com
OPERATING
MANUAL
SJKB-33N Serial Number 90877 and Above.
SJKB-33i, 33C Serial Number 91117 and Above.
SJKB-40i, 40C Serial Number 92525 and Above.
TM
TM
For Service in North America and Asia please call ............
Skyjack Inc. Service Center 3451 Swenson Ave,. St. Charles, IL. 60174
For Parts in North America and Asia please call ......................
Skyjack Inc. Parts Center 990 Vernon Rd., Wathena, KS, 66090 .
For Parts & Service in Canada please call........................................
Skyjack Inc. 55 Campbell Rd., Guelph, Ontario, Canada N1H 1B9 ........... FAX 519 837-3883
For Parts & Service in Europe please call .............................................
Skyjack Europe Communicatieweg 29, 3641 SG Mijdrecht Netherlands ......... FAX 31 297 256 948
709396-AC
TM
800 275-9522
FAX 630 262-0006
800 965-4626
FAX 888 782-4825
800 265-2738
31 297 255 526
DEC., 1999
Printed in Canada

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Table of Contents
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Summarization of Contents

SECTION 1 INTRODUCTION
PURPOSE OF EQUIPMENT
Details the intended use of the Skyjack SJKB Boom Work Platform for personnel and tool transport.
USE OF EQUIPMENT
Outlines specific applications and conditions for operating the work platform, including slab and rough terrain use.
WARNINGS
Emphasizes the critical need for operators to read and understand all warnings and labels on the machine and in the manual.
DESCRIPTION
Provides an overview of the work platform's major assemblies: platform, boom, turret, and drive chassis.
PLATFORM COMPONENTS
Describes the platform construction, including deck, railing, midrail, and gate.
BOOM ASSEMBLY DESCRIPTION
Details the boom mounting, cylinders, and manual lowering valves for vertical movement control.
TURRET ASSEMBLY DETAILS
Explains the turret's rotation capabilities and cabinet contents for hydraulic/electric components.
DRIVE CHASSIS FEATURES
Covers battery compartments, electric motor, differential, braking system, and steering.
PLATFORM CONTROL CONSOLE
Locates the removable control station on the platform for motion and emergency stopping.
OPTIONAL ACCESSORIES
Lists various optional accessories available for the SJKB Boom Work Platform.
SECTION 2 OPERATION
OPERATOR QUALIFICATIONS
Specifies requirements for trained and authorized persons to operate the work platform safely.
OPERATOR RESPONSIBILITY FOR MAINTENANCE
Highlights the operator's role in ensuring the platform is safe and properly maintained before use.
MAINTENANCE AND INSPECTION SCHEDULE
Details the intervals for mechanical, electrical, and hydraulic inspections and maintenance tasks.
OWNER'S ANNUAL INSPECTION RECORD
Explains the owner's responsibility for arranging and recording daily, weekly, monthly, and annual inspections.
GENERAL MAINTENANCE HINTS
Offers general advice for maintenance, including battery disconnection before repairs.
OPERATING CONTROL IDENTIFICATION
Identifies and explains the purpose of various controls on the work platform, standard and optional.
OPERATING PROCEDURES
Provides detailed instructions on how to operate the work platform safely and effectively.
SERVICE POLICY AND WARRANTY
WARRANTY PROCEDURES
Details the step-by-step process for customers and dealers to file and process warranty claims.
GENERAL WORK CONDITIONS AND JOBsite HAZARDS
BRAKE OPERATION TEST PROCEDURE
Details the daily procedure for checking the proper operation of the parking brakes for safety.
BATTERY SERVICE AND CHARGING PROCEDURES
BATTERY SERVICE SAFETY
Emphasizes safety warnings related to battery handling, including explosion and shock hazards.
BATTERY CHARGING PROCEDURES
Outlines the correct steps for connecting and operating the automatic battery charger.
LOADING AND TIE DOWN PROCEDURE
SHUTDOWN PROCEDURE
Details the steps required to safely shut down and prepare the work platform for storage or transport.
PRE-START CHECKS AND START-UP
OPERATOR'S CONTROL CONSOLE
Explains the function and operation of the controls located on the operator's console for safe platform movement.
BASE CONTROLS - ELECTRICAL
BASE CONTROL PANEL COMPONENTS
Identifies and describes the various controls and functions available on the base control panel.
PLATFORM CONTROLS AND FOOT SWITCH
350 AMP BATTERY CONNECTORS
Describes the function and location of the battery connectors for emergency disconnect and shut down.
BASE CONTROLS - MECHANICAL
EMERGENCY TURRET ROTATING MECHANISM
Details the mechanism used to manually rotate the turret back to center in emergency situations.
BASE CONTROLS - HYDRAULIC
EMERGENCY LOWERING VALVES
Explains the location and operation of valves used for emergency lowering of the riser, boom, and jib.
PARKING BRAKE RELEASE PLUNGER
Describes the plunger used to manually release the parking brakes for towing, with safety precautions.

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