Table of Contents
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h/p/cosmos
model names
®
h/p/cosmos mercury
/ mercury
®
h/p/cosmos stratos
/ stratos
®
h/p/cosmos locomotion
150/50 E / DE med
®
h/p/cosmos gaitway
II F / S
®
incl. lt-models
h/p/cosmos quasar
/ quasar
®
h/p/cosmos stellar
/ stellar
®
®
h/p/cosmos pulsar
®
h/p/cosmos locomotion
190/65 E / DE med
®
incl. lt-models
h/p/cosmos pulsar
3p
®
h/p/cosmos locomotion
190/65 3p E / DE med
®
incl. lt-models
h/p/cosmos venus
- all sizes
®
h/p/cosmos saturn
- all sizes
®
© 2013 h/p/cosmos sports & medical gmbh
operating and service manual
®
h/p/cosmos
150/50 (mercury
N
170-190/65 (quasar
N
190/65 3p (pulsar
N
200-450/75-300 (venus
N
med
®
med
®
med
®
med
file: n:\article\cos14310m5-v1_07hpc-en\20130207_cos14310m5-v1.07hpc-en_h-p-cosmos_treadmill_manual.doc
author: fh
running machines
)
®
/ pulsar
)
®
®
3p)
®
/ saturn
®
development, production, sales
h/p/cosmos
Am Sportplatz 8
DE 83365 Nussdorf-Traunstein
Germany
phone +49 86 69 86 42 0
fax +49 86 69 86 42 49
service@h-p-cosmos.com
www.h-p-cosmos.com
manual-version
firmware MCU5-v1.07, revision 07.02.2013
manual order-no.: [cos14310m5-v1.07hpc-en]
email@h-p-cosmos.com
created 07.02.2013
)
®
sports
medical gmbh
®
&
printed 04.03.2013
page: 1 of 197
service
&
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Table of Contents
Troubleshooting
Related Manuals for h/p/cosmos 450/300
Summarization of Contents
Introduction to h/p/cosmos Running Machines
2.1 Description
Describes the running machine and its basic function, including its purpose.
2.2 Device Components and Accessories
Lists all physical and software components of the treadmill, including optional accessories.
2.3 Safety Equipment
Details the safety features and equipment integrated into the treadmill for user protection.
Intended Use, Contraindications, Risks & Forbidden Use
3.1 Intended Use and Indications
Defines the primary applications and medical indications for the treadmill's use.
3.2 Contraindications
Lists medical conditions or situations where using the treadmill is prohibited.
3.3 Risks Associated with Use
Details potential hazards, injuries, and complications that may occur during operation.
3.4 Forbidden Use
Specifies prohibited actions, modifications, and usage scenarios for the treadmill.
Safety Notes, Warnings, and Precautions
4.1 General Safety Guidelines
Provides essential general safety guidelines applicable to all users and operations.
4.2 Patient and Machine Preparation
Outlines necessary steps for preparing the patient and the treadmill before use.
4.3 Operational Safety Precautions
Crucial safety advice and precautions to be followed during treadmill exercise.
4.4 Machine Care and Maintenance
Guidelines for maintaining the treadmill's safety and operational integrity.
Operation of h/p/cosmos Running Machines
5.1 General Operation
Basic operating principles, user placement, and general usage guidelines.
5.2 Power Procedures
Step-by-step guides for switching the machine on and off correctly.
5.4 Emergency Stop and Safety Features
Details of emergency stop buttons, stop functions, and other safety mechanisms.
5.5 UserTerminal / Control Terminal Overview
Describes the control interface, including keyboard, display, and touch panel functions.
5.6 Applications
Details specific applications like ergometry, gait analysis, and rehabilitation.
5.9 Modes of Operation
Explains different operating modes: Manual, Profile, Cardio, and Test.
5.9.1 Acceleration Levels
Details the selectable acceleration and deceleration parameters for speed changes.
5.9.2 Manual Mode Operation
Step-by-step instructions for operating the treadmill in manual mode.
5.9.3 Profile Mode Operation
Step-by-step instructions for operating the treadmill using predefined profiles.
5.9.4 Cardio Mode Operation
Step-by-step instructions for operating the treadmill in heart rate controlled mode.
5.9.5 Test Mode Operation
Step-by-step instructions for operating the treadmill in test mode.
5.10 Optional Settings: User Options
Details available configuration settings for users to customize device behavior.
Service Manual
7.1 Safety, Installation, and Commissioning
Safety guidelines and procedures for installing and commissioning the treadmill.
7.2 Electrical Safety Features
Details the electrical safety components and features of the treadmill.
7.3 Medical Device Software Classification
Explains the safety classification of the treadmill's software according to medical standards.
7.4 Installation & Commissioning Steps
Comprehensive step-by-step guide for the complete installation process.
Maintenance and Safety Inspections
8.1 Preventive Maintenance
Routine checks and procedures recommended to prevent future operational issues.
8.2 Immediate Maintenance Actions
Actions to take in case of detected malfunctions, defects, or damage.
8.3 Regular Inspections and Examinations
Scheduled inspections and safety checks required for the treadmill and accessories.
8.4 Running Belt and Surface Lubrication
Procedures for lubricating the running belt and deck for optimal performance.
8.5 Belt Tension and Adjustment
Checking and adjusting the running belt tension for proper operation.
8.7 Driving Belt Tension
Checking and adjusting the drive belt tension for optimal performance.
8.10 Hygiene and Cleansing Procedures
Guidelines for cleaning and disinfecting the treadmill and its parts.
8.11 Speed Sensor / Light Barrier Maintenance
Procedures for cleaning and adjusting speed sensors and light barriers.
8.13 Spare Parts and Consumables
List of available spare parts and consumables for the treadmill.
Troubleshooting Common Issues
9.1 Mechanical Noise Problems
Diagnosing and resolving issues related to mechanical noises during operation.
9.2 Running Belt Adjustment Problems
Troubleshooting issues with running belt tension and centering.
9.3 Fuse Information
Details on the types and locations of fuses within the machine.
9.4 Electrostatic Discharge Issues
Information on electrostatic discharge and its potential effects on operation.
9.5 Sources of Interference
Identifying external factors that can cause interference with the treadmill's function.
9.6 Electrical Shock Hazards
Critical safety information regarding voltage on the device housing and electric shock.
9.7 POLAR Heart Rate System Troubleshooting
Guidance for troubleshooting issues with the POLAR heart rate monitoring system.
9.8 RS232 Interface Troubleshooting
Steps for troubleshooting communication problems via the RS232 interface.
9.9 MCU Control Unit / Battery Issues
Troubleshooting common issues with the MCU control unit and battery.
9.10 Error Messages and Codes
Explanation of error messages displayed by the device for diagnosis.
Optional Settings: Administrator Options
Administrator Options Overview
Overview of configurable settings accessible by administrators for device customization.
10.1 List of Running Machines Types
Details device types and their corresponding configurations for optimal settings.
Technical Data
11.1 Running Machines, 150/50 (mercury)
Technical specifications for the 150/50 (mercury) series running machines.
11.2 Running Machines, 170-190/65 (quasar / pulsar)
Technical specifications for the 170-190/65 (quasar/pulsar) series running machines.
11.3 Running Machines, 190/65 (pulsar 3p)
Technical specifications for the 190/65 (pulsar 3p) series running machines.
11.4 Running Machines, Oversize 200-450/75-300 (venus / saturn)
Technical specifications for the oversize 200-450/75-300 (venus/saturn) series.
11.5 Electromagnetic Compatibility (EMC) and Immunity
Guidance on EMC and immunity, including manufacturer's declarations.
11.6 Compatible Devices
Lists compatible devices and accessories that can be used with the treadmill.
11.7 Interface Protocols
Details the interface protocols supported by the treadmill for data communication.
11.8 Economic Life Time
Information regarding the expected economic life time of the product.
Accessories and Options
12.1 Arm Support Options
Details on adjustable arm supports and their features for patient comfort and therapy.
12.2 Keyboard and Stop Button Accessories
Options for additional keyboards and stop buttons for enhanced control and safety.
12.3 Special Handrail Options
Describes various optional handrail types available for different treadmill models.
12.4 Adjustable Handrail Systems
Information on adjustable handrails with gear tooth locking elements for user safety.
12.5 Parallel Bar Handrails
Details on parallel bar handrails with gas struts and locking levers for therapy.
12.6 Therapist Seat and Foot Support
Description of adjustable seats and foot supports for therapist use during treadmill therapy.
12.7 Unweighting System Airwalk SE 135
Details of the Airwalk SE 135 unweighting system for locomotion therapy.
12.8 Unweighting Systems Airwalk 70/160
Information on Airwalk 70/160 unweighting systems for pneumatic support.
12.9 Vests for Airwalk Systems
Description of vests for Airwalk systems, offering body support and adjustability.
12.10 Robowalk® Expander
Details the Robowalk expander for gait correction and resistance training.
12.11 Wheelchair Ramp
Description of the wheelchair ramp accessory for easier access.
12.12 Wheelchair Stabilizer
Accessory to stabilize wheelchairs on oversize running machines for safety.
12.13 Safety Arch with Chest Belt System
Essential safety accessory for fall prevention and stress testing.
12.14 Reversible Running Belt Rotation
Explanation of the optional function for simulating downhill walking.
12.15 Pull Cord Safety Stop Actuator
Description of the pull cord safety stop actuator for immediate machine stoppage.
12.17 Retrofitting UserTerminals / Laptop Control
Information on retrofitting UserTerminals or using laptops for external control.
12.18 Emergency Stop Button Options
Details on optional emergency stop buttons for enhanced safety.
12.19 Safety Multiple Socket
A safety multiple socket for connecting medical devices and peripherals.
12.20 RS232 Interface / USB Converter
Accessories for connecting to PCs and other devices via RS232 or USB.
12.21 POLAR Heart Rate System
Information on using POLAR heart rate transmitters with the running machine.
12.23 PC Software para Control® 4.1
Details on the PC software for treadmill control, settings, and firmware updates.
12.24 PC Software para Graphics®
Software supporting performance diagnostics and data documentation.
12.25 PC Software para Analysis®
Software for fitness diagnostics, training plan creation, and data evaluation.
12.26 PC Software para Motion®
Software for recording and evaluating video analysis of gait and motion.
Appendix 1: Certificates
14.1 ISO 9001 Certificate
Certificate of TSA (TÜV) according to ISO 9001 quality management standards.
14.2 EN ISO 13485 Certificate
Certificate of TSA (TÜV) according to EN ISO 13485 for medical devices.
14.3 EC Certificate
EC Certificate of the TSA (TÜV) confirming compliance with EU directives.
Appendix 2: Protocols and Calculations
15.1 UKK Fitness Index Calculation
Explanation of the UKK Fitness Index formula and calculation process.
15.2 Instruction Protocol Checklist
Checklist for installation, commissioning, and user instruction procedures.
15.3 Instruction Protocol Signatures
Protocol form for documenting technician and user sign-offs after instruction.
15.4 Service Report [cos15531]
Form for recording service details, findings, and actions taken.
15.5 Control Protocol [cos11690en-02]
Protocol for documenting results of electrical safety tests and measurements.
15.6 Wiring Diagram Load Circuit
Electrical wiring diagram for the load circuit of quasar® med / pulsar®.
15.7 Wiring Diagram Control Circuit (Page 1)
Electrical wiring diagram for the control circuit (page 1) of quasar® med / pulsar®.
15.8 Wiring Diagram Control Circuit (Page 2)
Electrical wiring diagram for the control circuit (page 2) of quasar® med / pulsar®.
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