Webasto Focus C-MAX Installation Instructions Manual
Webasto Focus C-MAX Installation Instructions Manual

Webasto Focus C-MAX Installation Instructions Manual

Water heater unit for ford focus / focus c-max / focus cc gasoline from model year 2004

Advertisement

Water Heater Unit
Thermo Top E Additional Heater

Installation Instructions

Ford Focus / Focus C-MAX / Focus CC
Gasoline
from Model Year 2004
For left-hand drive vehicles only
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result
in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can
be caused as a result.
Specialist company training, technical documentation, specialized tools and
equipment are required to install and repair Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required
technical skills, or if you do not have access to the required technical documentation,
tools and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all
warnings.
Webasto does not accept any liability for defects and damage that are attributable to
installation by untrained staff.
Ident. No.: 1303854E_EN
e1
00 0003
Fee Euro 10
Feel the drive
© Webasto AG

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Focus C-MAX and is the answer not in the manual?

Questions and answers

Summarization of Contents

Water Heater Unit Installation Instructions
Product and Vehicle Identification
Details the water heater unit and the specific Ford vehicle models for which installation is intended.
Installation Kit and Components
Heater Unit and Installation Kit
Lists the primary components included in the heater unit and installation kit for the vehicle.
Optional Heater Controls
Details optional controls such as Digital Timer and Telestart that can be added to the heating system.
Automatic Air-Conditioning Kits
Specifies kits required for automatic air-conditioning systems for different model years.
Important Preliminary Information
Foreword
Provides an introduction to the installation instructions and notes on vehicle compatibility.
General Installation Instructions
Outlines general guidelines and rules for carrying out the installation work safely and correctly.
Special Tools Required
Lists specialized tools necessary for performing the installation procedures accurately.
Document Explanation and Symbols
Explanatory Notes on Document
Explains the various work step categories and symbols used throughout the installation manual.
Preliminary Installation Steps
Heater Unit Installation Location
Describes the initial steps and considerations for identifying the correct location to install the heater unit.
Electrical System Preparation
Wiring Diagram and IPCU Connection
Details the wiring preparation and connection procedures for the IPCU and related electrical components.
Electrical Connection on Focus
Focus Electrical Connection Details
Provides specific instructions and diagrams for the electrical connections required for the Focus model.
Electrical Connection on Focus/Focus CC (from 2008)
Focus/Focus CC (from 2008) Electrical Details
Details electrical connections for Focus and Focus CC models manufactured from 2008 onwards.
Electrical Connection on C-MAX
C-MAX Electrical Connection Details
Provides specific instructions and diagrams for the electrical connections required for the C-MAX model.
Fan Controller without Automatic Air-Conditioning
Fan Motor Connection Procedure
Explains how to connect the fan motor for vehicles without automatic air-conditioning.
Fan Controller with Automatic Air-Conditioning
Control Element and Fan Unit Connections
Details the connection of air-conditioning control elements and the fan unit.
Additional Automatic Air-Conditioning Connections (from 12/05)
Fan Controller and Fuse Wiring
Details additional wiring steps for fan control and fuse installation for models from December 2005.
Remote Option (Telestart) Installation
Receiver and Antenna Installation
Guides the installation of the Telestart receiver and antenna for remote operation.
Thermo Call Option on Focus
Component Installation for Focus
Details the installation of receiver, antenna, and pushbutton for the Thermo Call option on Focus.
Thermo Call Option on C-MAX
Component Installation for C-MAX
Details the installation of receiver, antenna, and pushbutton for the Thermo Call option on C-MAX.
Installation Location Preparation
Cross Member and Guard Plate Preparation
Describes the steps for preparing the vehicle's cross member and guard plate for component mounting.
Installation Location Preparation (Continued)
Component Securing and Fastening
Provides instructions on securing and fastening components during installation location preparation.
Preparing Coolant Connection
Coolant Routing Diagram and Guidelines
Illustrates the coolant routing and provides essential guidelines for making connections.
Premounting Heater Unit
Heater and Coolant Assembly Procedures
Details the procedures for premounting the heater unit and assembling coolant components.
Fastening for Underride Protection
Heater Unit Mounting and Underride Protection
Covers the steps for fastening the heater unit and the vehicle's underride protection.
Installing Heater Unit (Engine Specific)
Engine Specific Installation Steps
Provides specific installation instructions for the heater unit based on different engine sizes.
Coolant Connection
Coolant Routing Diagram and Warnings
Shows the coolant routing diagram and includes important warnings for the connection process.
Coolant Connection Procedure
Hose Cutting and Connection Steps
Details the specific steps for cutting hoses and making the coolant connections.
Fuel Connection
Fuel Line and Metering Pump Installation
Guides the installation of the fuel line and the metering pump, including protection measures.
Installing Metering Pump
Metering Pump Wiring and Routing
Details the wiring and routing procedures for the metering pump installation.
Fuel System Procedures
Fuel Removal and Standpipe Installation
Covers procedures for removing fuel and installing the fuel standpipe.
Fuel Line Connection
Details the connection of the fuel line from the standpipe to the metering pump.
Mounting Underride Protection
Underride Protection Installation for Vehicle Models
Provides instructions for mounting underride protection specific to different vehicle engine types.
End Customer Operating Instructions
Control Settings for Air-Conditioning Systems
Explains the correct control settings for the vehicle's air-conditioning system when using the heater.

Table of Contents

Save PDF