Table of Contents
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Table of Contents
Related Manuals for Woods Turf Batwing TBW204
Summarization of Contents
To the Owner
Safety Alert Symbols
Explains DANGER, WARNING, CAUTION, and NOTICE symbols for hazard identification.
Specifications
Model Specifications Table
Details cutting width, height range, weight, blade specifications, and tractor requirements.
General Information
Manual Purpose and Direction References
Explains the manual's purpose, illustrations, and directional references used throughout.
Safety Rules
Operator Training and Preparation
Covers operator training, reading manuals, and pre-operation checks for safe use.
Preparation for Operation
Details hardware checks, hydraulic system safety, hose routing, and protective gear.
Safety Rules: Transportation and Operation
Transportation Safety
Guidelines for safe transport, including speed limits, lighting, and avoiding riders.
Operation Safety Precautions
Rules for operating the mower safely, including avoiding bystanders and thrown objects.
Safety Rules: Maintenance and Operation
Maintenance Safety Procedures
Procedures for safe maintenance, including disconnecting power and securing equipment.
Operating Safety Tips
Tips for safe operation, including PTO speed, blade checks, and slope handling.
Safety Rules: Storage and General
Storage Safety Guidelines
Recommendations for securely blocking equipment for storage and keeping children away.
General Safety Reminders
Reinforces safety for decals, shields, hydraulic lines, and PTO drives.
Safety and Instructional Decals
Decal Identification and Placement
Illustrates and explains key safety decals like 'Shield Missing' and 'Rotating Blades'.
Safety Decals and Warnings
Decal Information and Safety Messages
Displays additional safety decals such as 'Falling Off Can Result in Being Run Over' and 'Raised Equipment Can Drop'.
Safety Decals and Hazards
Mower Drop and Thrown Object Hazards
Highlights warnings about raised mowers dropping and blades exposing thrown object hazards.
Safety Decals and Hazards
Crushing, Pinching, and Hydraulic Hazards
Details warnings for crushing/pinching hazards and high-pressure hydraulic oil leaks.
Operation
Attaching Mower to Tractor
Provides steps for attaching the mower to the tractor, including PTO and hitch connections.
Operation and Setup
Hydraulic Hoses, Interference, and Driveline
Covers attaching hydraulic hoses, checking for interference, and driveline turning limits.
Leveling the Mower
Details the procedure for leveling the mower for optimal cutting performance.
Operation and Adjustments
Cutting Height Adjustment
Explains how to adjust the cutting height using spacers and caster arms.
Transport and Operation
Transporting the Mower
Instructions for securing mower wings and rear deck for transport using locking pins.
Starting and Stopping Mower
Guidance on safely starting, stopping, and operating the mower, including emergency procedures.
Operation Techniques
Operating on Uneven Terrain
Provides guidance for safe operation on slopes and uneven terrain, including stability tips.
Removing Mower from Tractor
Steps for safely disconnecting and removing the mower from the tractor.
Pre-Operation Check List
Owner's Responsibility Checklist
Lists checks for safety decals, shields, hardware, blades, PTO, and hydraulic systems.
Owner Service and Safety
Blocking Method for Under-Mower Work
Details the approved method using jack stands for safely working under the mower.
Lubrication Information
Lubrication Points and Frequency
Identifies lubrication points on the trailer and specifies lubrication frequency based on operating hours.
Belt Service
Belt Replacement and Installation
Instructions for replacing and installing belts, including routing and tensioning.
Blade and Spindle Service
Blade Sharpening and Balancing
Guidance on sharpening blades, including balancing, edge type, and pattern.
Blade Removal and Installation
Steps for safely removing, inspecting, and installing mower blades.
Cleaning
Cleaning After Each Use
Procedures for cleaning the mower after each use, including debris removal and shield cleaning.
Cleaning Before Extended Storage
Instructions for preparing the mower for storage, including cleaning and part inspection.
Troubleshooting Mowing Conditions
Mowing Condition Problems and Solutions
Addresses issues like uneven cuts, streaking, and material discharge with possible causes and solutions.
Troubleshooting Belt Conditions
Belt Issues and Resolutions
Covers belt slippage, rollover, breakage, and frayed edges, providing solutions.
Dealer Service
Spindle Repair and Removal
Details procedures for spindle repair, including removal and reassembly of components.
Dealer Service: Spindle Procedures
Spindle Disassembly and Assembly
Step-by-step guide for disassembling and assembling the mower spindle.
Dealer Service: Gearbox and Seals
Gearbox Removal and Repair
Instructions for removing, repairing, and replacing seals in the gearbox.
Gearbox Stand Assembly
Details the assembly of the gearbox stand for service procedures.
Dealer Service: Seals and Shafts
Seal Installation Procedures
Guide for correctly installing seals to prevent leaks and ensure proper function.
Vertical Shaft Repair
Procedure for repairing the vertical shaft, including seal and bearing replacement.
Dealer Service: Gearbox Procedures
Horizontal Leak Repair and Gearbox Disassembly
Covers repairing horizontal leaks and disassembling the gearbox for service.
Gearbox Reassembly Steps
Provides detailed steps for reassembling the gearbox after service.
Dealer Service: Drive Sheave and U-Joint
Drive Sheave Installation
Details the installation of the drive sheave, including critical dimension adjustments.
Universal Joint Disassembly and Repair
Covers the disassembly and repair process for universal joints.
Dealer Service: U-Joint Assembly
U-Joint Assembly Steps
Provides detailed steps for assembling universal joints after service.
Assembly Instructions
Dealer Set-Up and Shipping Strap Removal
Covers dealer set-up responsibilities and procedures for removing shipping straps.
Attaching Hydraulic Hoses
Instructions on how to properly attach and purge hydraulic hoses.
Assembly Instructions: Optional Equipment
Light Kit Installation
Step-by-step guide for installing the optional light kit.
Rear Roller Kit Installation
Instructions for installing the optional rear roller kit.
Assembly Instructions: Optional Kits
Front Roller Kit Installation
Details the installation process for the front roller kit.
Assembly Instructions: Hydraulic Kit
Hydraulic Latch Release Installation
Provides instructions for installing the optional hydraulic latch release kit.
Assembly Instructions: Mulching Kit
Mulching Kit Installation
Steps for installing the optional mulching kit, including drilling and bolting.
Dealer Check Lists
Pre-Delivery Check List
Checklist for dealers to ensure proper equipment setup before delivery.
Delivery Check List
Checklist for dealers to cover with customers during equipment delivery.
Parts Index
Common Parts Listing
Lists common parts sections like Main Frame, Trailer, and Wing Assemblies.
Main Frame Assembly Parts
Main Frame Assembly Diagram
Diagram illustrating components of the main frame assembly.
Main Frame Assembly Parts List
Main Frame Assembly Components
Detailed list of part numbers and descriptions for the main frame assembly.
Trailer Assembly Parts
Trailer Assembly Diagram
Diagram showing the components of the trailer assembly.
Trailer Assembly Parts List
Trailer Assembly Components
Detailed list of part numbers for the trailer assembly.
Wing Frame Assembly Parts
Wing Frame Assembly Diagram
Diagram illustrating the components of the wing frame assembly.
Deck Assembly Parts
Deck Assembly Diagram
Diagram showing components for TBW144 center and TBW180/204 center/wing decks.
TBW144 Wing Deck Assembly Parts
TBW144 Wing Deck Diagram
Diagram illustrating the components of the TBW144 wing deck assembly.
Height Adjustment Post Assembly
Height Adjustment Post Components
List of parts for the height adjustment post.
Hub & Axle Assembly Parts
Hub & Axle Assembly Components
List of parts for the hub and axle assembly.
Caster Arm & Wheel Assembly Parts
Caster Arm & Wheel Diagram
Diagram illustrating rotating and non-rotating caster arm and wheel components.
Caster Arm & Wheel Assembly Parts List
Caster Arm & Wheel Components
Detailed list of part numbers for caster arm and wheel assemblies.
Wing Gearbox Assembly Parts
Wing Gearbox Diagram
Diagram showing the components of the wing gearbox assembly.
Blade & Spindle Assembly Parts
Blade & Spindle Diagram
Diagram illustrating components of the blade and spindle assembly, including blade kits.
Optional Front Roller Assemblies
Rear/Center Deck Front Roller Kit
Parts list for the front roller kit for rear and center decks.
Wing Deck Front Roller Kit
Parts list for the front roller kit for wing decks.
Optional Rear Assemblies
Rear Roller Assembly Parts
Parts list for the optional rear roller assembly.
Rear Chain Shielding Assembly Parts
Parts list for the rear chain shielding assembly.
Deck Drive Assemblies Parts
Deck Drive Assemblies Diagram
Diagram showing components of rear and wing deck drive systems.
Deck Drive Assemblies Parts List
Deck Drive Components
Detailed list of part numbers for rear and wing deck drives.
CV Drive Assembly Type A Parts
CV Drive Assembly Type A Diagram and List
Diagram and parts list for the Type A CV drive assembly.
CV Drive Assembly Type B Parts
CV Drive Assembly Type B Diagram and List
Diagram and parts list for the Type B CV drive assembly.
Jackshaft Drive Assembly Parts
Jackshaft Drive Diagram and List
Diagram and parts list for the jackshaft drive assembly.
Hydraulic Cylinders Parts
Hydraulic Cylinder Diagram and List
Diagram and parts list for hydraulic cylinders, noting size differences.
Light Kit (Optional) Parts
Light Kit Diagram and List
Diagram and parts list for the optional light kit.
Skid Shoe Kit (Optional) Parts
Skid Shoe Kit Installation
Instructions for installing the optional skid shoe kit.
Anti Streaking Kit (Optional) Parts
Anti Streaking Kit Installation
Instructions for installing the optional anti-streaking kit.
Mulching Kit (Optional) Parts
Mulching Kit Installation
Steps for installing the optional mulching kit, including drilling and bolting.
Hydraulic Latch Release Kit (Optional) Parts
Hydraulic Latch Release Installation
Instructions for installing the optional hydraulic latch release kit.
Bolt Torque Chart
SAE and Metric Torque Specifications
Provides torque values for SAE and Metric fasteners based on grade and size.
Bolt Size Chart
SAE and Metric Bolt Size Guide
Illustrates SAE and Metric bolt thread sizes and corresponding wrench sizes.
Abbreviations
Technical Abbreviations Glossary
Glossary of common technical abbreviations used in the manual.
Index
Index of Topics
Alphabetical listing of topics covered in the manual with page references.
Warranty Information
Product Warranty Details
Details warranty periods for different parts and conditions, and exclusions.
Warranty Terms and Conditions
Warranty Limitations and Disclaimers
Explains warranty limitations, disclaimers, and Woods' liability.
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