The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY. Safety is a primary concern in the design and man- ufacture of our products. Unfortunately, our efforts ■ Never allow children or untrained persons to op- to provide safe equipment can be wiped out by an erate equipment.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! ■ If equipped with driveline guard tether chains, ■ Keep the area of operation clear of all bystand- make sure they are attached to the tractor and ers, particularly small children [within 300 ft equipment as shown in the pamphlet that ac- (92 m)].
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! OPERATION ■ Do not carry children, even with the blade(s) shut off. Children could fall off and be seriously ■ Only engage power when equipment is at ground injured or interfere with safe machine operation. operating level.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! ■ Do not stop, start, or change directions sudden- ■ Do not allow bystanders within 25 feet (7.62 m) ly on slopes. of the area when operating, attaching, remov- ing, assembling, or servicing equipment. ■...
Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check 19 - 611520 the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
Page 10
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 1 -18869 WING DECK DANGER SHIELD MISSING DO NOT OPERATE - PUT SHIELD ON 3 -18864 DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY! DO NOT OPERATE WITHOUT - n All driveline guards, tractor and equipment shields in place.
Page 11
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 7 - 632865 DANGER RAISED MOWER CAN DROP AND CRUSH n Before working underneath mowers, lower mowers and securely block up. See manual. n Blocking up prevents mower dropping from mechanical release or failure, hydraulic leak down or hydraulic system failure.
Page 12
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! TBW12.40, TBW15.40, & TBW17.40 TRAILER (BACK SIDE) 10 - Serial Number Plate CD9267 AB 18 - 1002941 8 - 18866 23 - 636614 WARNING NOTICE WARNING PIN STORAGE POSITION...
OPERATION ■ Make sure spring-activated locking pin or collar The operator is responsible for the safe operation of slides freely and is seated firmly in tractor PTO the mower. The operator must be properly trained. Operators should be familiar with the mower, the trac- spline groove.
3. Attach the safety chain to the tractor as shown in Figure 2. Do not allow more slack than the minimum 9" MAX necessary for articulation. Do not use an intermedi- ate support as the primary attaching point. 4. Attach the end of the mower’s transport lock release rope to a location on the tractor within easy reach of the operator.
CV Driveline Turning Limits NOTICE ■ Do not exceed turning angle of 80 degrees at the head of the Constant Velocity (CV) driveline or damage will occur. Check for excessive turn angle: 1. Disconnect the driveline from the tractor. 2. Start engine and turn as far right or left as possible. 3.
7. Cutting height is controlled with front and rear caster wheel adjustment. 8. To raise rear of mower, move caster adjustment spacers under caster arms. Storage Hole 9. To raise front of mower, move spacers under front caster wheel arms. Remember, measurement at location A (Figure 4) should not be less than location B and should not be over 1/2"...
Figure 7. Wing Offset Adjustment Follow this procedure to change deck offset. WING OFFSET ADJUSTMENT 1. Park the tractor and mower on a flat level surface The Woods Turf Batwing mower is designed with 6 ® with the decks in mowing position.
PRE-OPERATION CHECKLIST STARTING AND STOPPING MOWER (OWNER’S RESPONSIBILITY) WARNING Review and follow all safety rules and safety de- cal instructions on page 5 through page 12. ■ Do not operate PTO during transport. Check that all safety decals are installed and in ■...
Mower vibration tends to loosen bolts. All hardware Analyze area to be cut to determine the best proce- should be checked regularly to maintain proper torque. dure. Consider height and type of grass and terrain Each time the mower is used, check all hardware to be type: hilly, level, or rough.
OWNER SERVICE The information in this section is written for operators CAUTION who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety informa- ■ Always wear relatively tight and belted clothing tion in this manual.
LUBRICATION INFORMATION Be sure to clean fittings thoroughly before attaching grease gun. When applied according to the lubrication chart, one good pump of most guns is sufficient. CAUTION Use SAE 90W gear lube in gearboxes. Check level of oil in gearboxes using provided dipstick in vent plug or ■...
Page 22
CD9268 AA REF DESCRIPTION FREQUENCY Caster Wheel Pivots 8 Hours Caster Wheel Hubs 8 Hours Blade Spindles 24 Hours Gearbox (Fill 1/2 full with Check For SAE 90W gear lube Leaks Daily Driveline U-Joints 8 Hours Wing Pivots 8 Hours Telescoping Shaft 8 Hours Shield Bearing...
BELT SERVICING Alternate Removal Method 1. Insert 1/2" ratchet or breaker bar into square hole Belt Replacement on idler arm. Rotate idler arm clockwise to remove tension on belt. Obtain enough belt length to route CAUTION it over spring-loaded idler B then slowly rotate idler arm counterclockwise to reduce tension in spring.
5. Remove thumb screws from studs. Replace belt CAUTION shields. Ensure tabs on end shields are fitted into slots in deck rails. Thumb screws to be secured tightly to prevent loss. ■ Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened. Alternate Installation Method 1.
Inspect machine and replace worn or damaged parts. • Sand down scratches and the edges of areas of 1. Spindle assembly missing paint and coat with Woods spray paint 2. Blade of matching color (purchase from your Woods dealer). 3. Washer, Belleville •...
TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut higher in center Height of mower higher Adjust mower height and attitude of swath than at edge at front than at rear so that mower rear and front are within 1/2 inch of same height. See instructions on page 15.
Page 27
TROUBLESHOOTING BELT CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Belt slippage Mower overloading; Reduce tractor ground speed material too tall or heavy but maintain full PTO RPM. Cut material twice, one high pass and then mow at desired height. Cut 90-degrees to first pass. Oil on belt from over lubricating Be careful not to over-lubricate.
DEALER SERVICE The information in this section is written for dealer ser- Remove Spindle vice personnel. The repair described here requires special skills and tools. If your shop is not properly 1. Remove blade from spindle. equipped or your mechanics are not properly trained in 2.
Spindle Disassembly Bearing cones and cups are designed to work together. It is important to position them so bearing cone taper 1. Place spindle assembly in press and press shaft mates with cup taper. down through housing. 1. Install spacer (18) on shaft with bevel side down. 2.
Page 30
Seal Replacement Recommended sealant for gearbox repair is Permatex ® Aviation 3D Form-A-Gasket or equivalent. Leakage can occur at the vertical or horizontal gaskets and shaft seals. Leakage at the horizontal shaft gasket or seal can be repaired without removing the gearbox from the mower. Seal Installation CD9274 AB NOTE: Proper seal installation is important.
Page 32
4. Support gearbox in hand press and push on input 6. Press gear (5) onto output shaft (4) and secure with shaft (3) to remove bearing (7) and spacer (11). washer (17), castle nut (14), and cotter pin (9). 5. Remove gear (1) from inside housing. 7.
DRIVE SHEAVE INSTALLATION U-Joint Disassembly 1. Remove external snap rings from yokes in four loca- (Figure 22) tions as shown in Figure 24. 1. When gear stand is installed on mower, dimension A (from the top of the mower deck to the center line of the drive pulley) must be 2-7/16"...
Page 34
U-Joint Assembly 1. Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bear- ing cup directly across from first cup and press in as far as possible with hand pressure.
Remove Shipping Straps The mower is shipped mostly assembled but requires 1. Park mower on level hard surfaced area. dealer set-up. The Woods dealer should deliver the 2. Remove front drive line from rear deck. mower to the owner completely assembled, lubricated, and adjusted for normal conditions.
Page 36
SHIPPING BRACKET CV DRIVELINE REAR LIFT CHAIN LOCATION TOP VIEW SHIPPING BRACKETS CD9277 AA Figure 30. Remove Shipping Strap (Right Wing) Attach Hydraulic Hoses Attach the mower hydraulic hose to the tractor port. WARNING Hydraulic quick coupler is not supplied. ■...
DEALER CHECKLISTS DEALER PRE-DELIVERY CHECKLIST DEALER DELIVERY CHECKLIST (DEALER’S RESPONSIBILITY) (DEALER’S RESPONSIBILITY) Show customer how to make adjustments and Inspect the equipment thoroughly after assembly to select proper PTO speed. ensure it is set up properly before delivering it to the customer.
Page 50
TBW12.40 WING DECK PART DESCRIPTION WA, DECK TBW12.40 611491TRP WING LEFT GEARBOX, CW 610446RP 1:2.5, OIL 30 HP SHIELD, SIDE BELT 629804RP TBW12.40 4' DECK SHIELD, CENTER BELT 629812RP TBW12.40 4' DECK SPINDLE, BALL 616100 BEARING ASY BLADE, CW 17.00 610250 HIGH SUCTION 616068...
Page 51
TBW15.40, TBW17.40 WING DECKS PART DESCRIPTION 616170TRP WA, 5' WING DECK TBW15.40 616150TRP WA, 6' WING DECK TBW17.40 GEARBOX, CW 1:1.92, 614201RP U2.40FM, OIL SHIELD, SIDE BELT 613766RP TBW15.40 5' DECK SHIELD, SIDE BELT 616169RP TBW17.40 6' DECK SHIELD, CENTER BELT 613763RP TBW15.40 5' DECK SHIELD, CENTER BELT...
Page 52
HEIGHT ADJUSTMENT POST PART DESCRIPTION 629829RP WA, TUBE FRONT REAR DECK 58998 SLV, DR .81 X 1.25 X 8.00 27542 7/16 X 11/32 KLIK PIN HT 52855 PIPE, 1-1/4 SCDL 80 X 1.00 58999 WEAR PAD 52854 PIPE, 1-1/4 SCDL 80 X .75 52853 PIPE, 1-1/4 SCDL 80 X .50 CD9288 AA...
Page 53
18" CASTER ARM & WHEEL ASSEMBLY 8 10 CD9289 AA PART DESCRIPTION PART DESCRIPTION WA, CASTER ARM NON 1093 NUT HEX 1/2 NC PLTD 628823RP ROT LH 18" TIRE 11900 NUT LOCK 1/2 NC FLANGE WA, CASTER ARM NON 628824RP 58987 PIPE, 1-1/2 SCDL 80 X .1.00 ZP ROT RH 18"...
Page 54
15" CASTER ARM & WHEEL ASSEMBLIES ROTATING CASTER NON-ROTATING CASTER CD9290 AA PART DESCRIPTION PART DESCRIPTION 629807RP WA, CASTER ARM 15" TIRE 11900 20 NUT LOCK 1/2 NC FLANGE WA, CASTER ARM 12296 10 1/4 28 STRT G FTG 15/32L 629810RP 15"...
Page 63
HYDRAULIC CYLINDERS CD6878 Note: The center deck uses a 3 x 8 cylinder. Wing decks use a 3 x 10 cylinder. Verify cylinder size before ordering replacement parts. 3 x 8 3 x 10 PART PART DESCRIPTION 597267 597269 Complete cylinder Seal repair kit 600251 600251...
Page 64
LIGHT KIT CD9293 AA PART DESCRIPTION 629806RP LINK, BENT .179 X 6.61 X 71.57 24660 HHCS 3/8 NC X 3-1/2 GR5 FT NUT, HEX FLNG LOCK 3/8 NC HHCS 3/8 NC X 1 GR5 ZP BOLT CRG 1/4 NC X 3/4 NUT LOCK 1/4 NC FLANGE HHCS 1/4 NC X 3/4 GR5 * 10 NUT, HEX FLNG 1/4 NC SRTD...
Page 65
HYDRAULIC LATCH RELEASE KIT (OPTIONAL) CD7710 AB INSTALLATION INSTRUCTION PART DESCRIPTION 1. 1. Remove four 1/3 NC x 2 hex head cap screws 10323454 TBW HYDRAULIC LATCH RELEASE KIT and 1/2" flat washers from top of shield on trailer. 1032479RP RELEASE BASE 2.
BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
Page 67
METRIC SERIES TORQUE CHART Metric Bolt Head Identification Metric Metric Grade 8.8 Grade 10.9 Coarse Thread Fine Thread Marking on Head Marking on Head Diameter & Diameter & Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9 Thread Pitch Wrench Thread Pitch (Millimeters) Size lbs-ft...
The limited warranty covers any defects in the material and/or workmanship. Following the proper, recommended installation by an authorized Woods Dealer and normal use of a Woods mounting and backhoe or loader, if a tractor incurs damage resulting from the attachment, Woods will cover the existing tractor warranty in the event the manufacturer voids its tractor warranty because of the attachment.
Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
Page 72
Woods logo are trademarks of Woods Equipment Company. All other ® trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec tive companies or mark holders. Specifications subject to change without notice.