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Woods TURFKEEPER PRO TKP60.40 Operator's Manual

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TURFKEEPER PRO
™
FINISH MOWER
TKP60.40
TKP72.40
TKP84.40

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Summary of Contents for Woods TURFKEEPER PRO TKP60.40

  • Page 1 TURFKEEPER PRO ™ FINISH MOWER TKP60.40 TKP72.40 TKP84.40...

  • Page 2: Introduction

    TO THE OWNER: Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..............2 SPECIFICATIONS .

  • Page 4: Specifications

    SPECIFICATIONS TKP60.40 TKP72.40 TKP84.40 3-Point Hitch Cat.1 & Lim Cat.1 Cat. 1 Cat. 1 Quick Hitch Compatible Factory Ready Factory Ready Factory Ready Cutting Width 60" 72" 84" Cutting Height Range 1-1/2” - 5" 1-1/2” - 5" 1-1/2” - 5" Operating Weight with Chain Shielding 636 lbs 709 lbs...

  • Page 5: Safety 5

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! equipment for eyes, hair, hands, hearing, and head; Safety is a primary concern in the design and and respirator or filter mask where appropriate. manufacture of our products. Unfortunately, our  Make sure attachment is properly secured, efforts to provide safe equipment can be wiped adjusted, and in good operating condition.

  • Page 6: Operation

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Keep hands, feet, hair, and clothing away from OPERATION equipment while engine is running. Stay clear of all  Full chain shielding must be installed when moving parts. operating in populated areas or other areas where ...

  • Page 7: Transportation

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Keep children out of the operating area and equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. under the watchful care of a responsible adult other than the operator.

  • Page 8: Storage

     Keep children and bystanders away from stor- STORAGE age area.  Follow manual instructions for storage.  8 Safety (Rev. 12/17/2020) RD 54/60/72 (Rev. 1/12/2007)

  • Page 9: Safety & Instructional Decals

    SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 12 - 13726 5 - Serial Number Plate 11 - 20106 - Rear Reflector 2 - 18869 8 - 33347 3 - 626798 1 - 15503 DANGER ROTATING BLADES AND THROWN OBJECTS...
  • Page 10 Replace safety decals if they are missing or illegible. Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

  • Page 11: Operation 11

     If driveline is too short, please call your  Keep all persons away from operator control Woods dealer for a longer driveline. area while performing adjustments, service, or  If driveline is too long, follow the instructions maintenance.
  • Page 12 Category 1 Hitch (Figure 2 & 3) Category 1 Quick Hitch (Figure 4 & 5) 1. Install Category 1 quick hitch on tractor 3-point 1. Align tractor lower lift arms with mower clevis hitch hitch arms. pins. 2. Connect tractor lower lift arms to mower lower hitch 2.

  • Page 13: Installation & Removal Of Driveline

    Figure 4. Hitch Assembly Figure 6. Driveline Holder Storage Position To Install Pull locking collar back, and at the same time, push driveline onto tractor PTO shaft until locking device engages. To Remove Hold driveline into position, pull locking collar back, and slide driveline off tractor PTO shaft.

  • Page 14: Shortening Driveline

    3. If there is interference, see tractor operator’s manual and adjust tractor wheels accordingly. Or adjust tractor 3-point lift arm stop to prevent contact between tractor tires and mower. 1-9/16" Figure 10. Determine Shield Length 6. Cut the shield to the overall dimension. Figure 8.

  • Page 15: Driveline Interference Check

    IMPORTANT: If attaching with quick hitch, the distance Table 1: Cutting Height Chart between the tractor PTO and gearbox input shaft will increase. Follow the steps as you would for a 3-point Spacers Required Under Caster Arm Pivot Tube hitch to ensure proper engagement. Cut Height 1/2"...

  • Page 16: Pre-Operation Checklist

    PRE-OPERATION CHECKLIST OPERATING TECHNIQUE (OWNER'S RESPONSIBILITY) CAUTION ___ Review and follow all safety rules and safety decal instructions on page 5 through page 10. Starting and Stopping ___ Check that all safety decals are installed and in good condition. Replace if damaged. 1.

  • Page 17: Operating Tips

    OPERATING TIPS REMOVING MOWER FROM TRACTOR (STORAGE) ARNING Follow cleaning procedure on page 22. 1. Disengage tractor PTO and raise mower with the  Inspect and clear area of stones, branches, or 3-point hitch. other hard objects that might be thrown, causing 2.

  • Page 18: 18 Owner Service

    OWNER SERVICE The information in this section is written for operators your safety. The working surface must be level and who possess basic mechanical skills. If you need help, solid to support the loaded weight of the jackstands. your dealer has trained service technicians available. Test jackstand stability before working under any por- For your protection, read and follow the safety informa- tion of the mower.
  • Page 19 Driveshaft Lubrication 4. Insert grease gun and give 2 to 3 full pumps of grease. Lubricate the driveshaft slip joint every 40 operating 5. Locate grease access holes in the tractor end joint hours. Failure to maintain proper lubrication could bellows.

  • Page 20: Belt Servicing

    BELT SERVICING tension on belt. Obtain enough belt length to route it over spring-loaded idler B then slowly rotate idler Inspect Belt arm counterclockwise to reduce tension in spring. One of the major causes of belt failure is improper 2. Check that spring-loaded idler pivots freely. Clean installation.

  • Page 21: Blade Servicing

    Sharpen Blades NOTICE: When sharpening blades, be sure to bal- ance them. Unbalanced blades will cause exces- sive vibration that can damage blade spindle bearings. Vibration may also cause structural cracks in mower housings. Figure 17. Belt Routing BLADE SERVICING Figure 18.

  • Page 22: Cleaning

    Inspect machine and replace worn or damaged parts.  Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).  Replace any safety decals that are missing or not readable (supplied free by your Woods dealer).

  • Page 23: Troubleshooting

    TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut higher in center of Height of mower higher at front Adjust mower height and attitude so swath than at edge than at rear that mower rear and front are within 1/2 inch of same height. See instruc- tions on page 15.
  • Page 24 TROUBLESHOOTING BELT CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Belt squealing Mower overloading; material too Reduce tractor ground speed but tall or heavy maintain full PTO RPM. Cut material twice, one high pass and then mow at desired height. Cut 90-degrees to first pass.

  • Page 25: Dealer Service 25

    DEALER SERVICE The information in this section is written for dealer ser- vice personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

  • Page 26: Gearbox Repair

    Disassemble Spindle 1. Slide shaft (74.6), short spacer (74.1), lower bear- ing (74.3), short bearing spacer (74.7), middle bearing (74.5), and long spacer (74.4) out the bot- tom of spindle housing (74.2). 2. Remove upper bearing (74.3) from top of spindle housing.
  • Page 27 Seal Installation NOTE: Proper seal installation is important. An improp- erly installed seal will leak. 1. Clean area in housing where seal outer diameter (OD) seats. Apply a thin coat of Permatex. 2. Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth.
  • Page 28 1. Crown gear 2. Gearbox housing 3. Input shaft 4. Output shaft 5. Gear pinion 6. Bearing 7. Bearing 8. Protective flat washer 9. Cotter pin 10. Snap ring 11. Snap ring 20. Cap 12. Spacer 21. Snap ring 13. Shim 22.
  • Page 29 Disassemble Gearbox (Figure 24) 4. If the leak occurred at the vertical shaft, remove vertical shaft oil seal (18). Replace with new seal 1. Remove top cover (22) from housing. Turn gearbox (see Seal Replacement, page 26). upside down and pour out remaining gear oil from Vertical seal should be recessed in housing.

  • Page 30: Fill Gearbox

    13. Slide spacer (12) over input shaft (3) and press 9. Install flange head cap screws (36) through drive bearing onto input shaft (3), using a round tube of shield and into gearbox housing. Carefully snug the correct diameter and a hand press. hardware.
  • Page 31 U-Joint Disassembly 1. Remove external snap rings from yokes in four locations as shown in Figure 27. CD1387 CD1385A Figure 27 Figure 29 2. With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke.
  • Page 32 U-Joint Assembly 1. Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.

  • Page 33: Assembly 33

    (57), and hardware bag. Cut ties and discard Assembly of this mower is the responsibility of the cardboard. Woods dealer. It should be delivered to the owner com- NOTICE: Gearbox is filled at the factory. Prior to pletely assembled, lubricated, and adjusted for normal delivery, make sure each gearbox is half-filled with cutting conditions.
  • Page 34 12. Install 5/8NC x 3-1/2 cap screws (5) through deck a-frame bars (68) on outside of top hitch links. hitch plates behind mower lower hitch links (7) to Ensure alignment of assembly using 3/4NC x 4-1/2 keep hitch links level. Retain with 5/8NC lock nuts cap screw (65).
  • Page 35 Fill Gearbox Install Front Roller (Optional) 1. Install three carriage bolts (8) through front roller 1. Make sure vent/dipstick hole plug is clear. Fill bracket (2) as shown in Figure 34. Install flanged gearbox half-full with high quality gear oil that has a lock nuts (9) loosely.

  • Page 36: 36 Dealer Checklists

    DEALER CHECKLISTS DEALER PRE-DELIVERY CHECKLIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly to ___ Check all bolts to be sure they are properly ensure it is set up properly before delivering it to the torqued. customer. ___ Check that all cotter pins and safety pins are properly installed.

  • Page 37: Parts Index

    PARTS INDEX Turfkeeper Pro Finish Mowers: ™ TKP60.40 TKP72.40 TKP84.40 MAIN FRAME ASSEMBLY....... . 38 - 40 GEARBOX ASSEMBLY .
  • Page 38 TKP60.40, TKP72.40 & TKP84.40 MAIN FRAME ASSEMBLY 38 Parts MAN1313 (3/3/2021)
  • Page 39 TKP60.40, TKP72.40 & TKP84.40 MAIN FRAME ASSEMBLY PARTS LIST TKP60.40 TKP72.40 TKP84.40 DESCRIPTION Main Frame 3489 3489 3489 HHCS 1/2 NC X 3 GR5 ZP 613800RP 616160RP 613760RP Wheel arm, TKPxx.40 11900 11900 11900 Nut, 1/2 NC flange lock 23141 23141 23141 HHCS 5/8 NC X 3.5 GR5 ZP...
  • Page 40 Knob 3/8 NC 613742 613742 613742 Dipstick 616100 616100 616100 Spindle 613745 613745 613745 Woods decal 2.5 X 13.13 (not shown) 613786 ----- ----- Model decal, TKP60.40 (not shown) ----- 613787 ----- Model decal, TKP72.40 (not shown) ----- ----- 616091 Model decal, TKP84.40 (not shown)
  • Page 41 TKP60.40, TKP72.40 & TKP84.40 GEARBOX ASSEMBLY PART DESCRIPTION PART DESCRIPTION Gearbox Assembly, Complete 57328 Kit, Shim 30.3 x 44 1002499 57473 Washer, 21 x 37 x 3 mm Flat 57458 Gear, Crown 25T M5.3 20900 Seal, Oil 40 x 80 x 12 mm Gearbox Housing 57463 Seal, Oil 35 x 72 x 10 mm...
  • Page 42 TKP60.40, TKP72.40 & TKP84.40 DRIVELINE ASSEMBLY PART DESCRIPTION 601752 Complete driveline asy (TKP60.40 & TKP72.40) 613748 Complete driveline asy (TKP84.40) 1044051 Complete collar yoke C12 1-3/8 - 6 1044050 Lock collar repair kit 1044052 Cross & bearing kit 603622 Outer yoke & tube 603623 Inner yoke &...
  • Page 43 TKP60.40, TKP72.40 & TKP84.40 BLADE & SPINDLE ASSEMBLY TKP60.40 TKP72.40 TKP84.40 DESCRIPTION 616100 616100 616100 Complete spindle asy 11900 11900 11900 27 Nut, 1/2 NC flange lock 3379 3379 ----- 12 HHCS, 1/2 NC X 1.5 GR5 ZP ----- ----- 3379 11 HHCS, 1/2 NC X 1.5 GR5 ZP -----...
  • Page 44 TKP60.40, TKP72.40 & TKP84.40 REAR CHAIN SHIELDING ASSEMBLY (OPTIONAL) REF TKP60.40 TKP72.40 TKP84.40 QTY DESCRIPTION 616077 616076 616078 Chain shield kit, complete 613771 ----- ----- Shield, chain plate ----- 613772 613772 Shield, chain plate 4763 ----- ----- 53 Chain, 3-link 1/4 proof ----- 4763 ----- 64 Chain, 3-link 1/4 proof...

  • Page 45: Index 45

    INDEX Assembly Operating Uneven Terrain Dealer Set-up Instructions Technique Gearbox Tips Fill Gearbox Removing Mower from Tractor Install Tractor Stability Chain Shielding Driveshaft Front Roller Owner Service Hitch Kit Belt Uncrate Mower Install Replace Dealer Check List Blade Delivery (Dealer’s Responsibility) Install Pre-Delivery (Dealer’s Responsibility) Service...

  • Page 46: Appendix

    BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.

  • Page 47: Bolt Size Chart & Abbreviations

    BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 Metric Bolt Thread Sizes 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............. Agriculture MPa............Mega Pascal ASABE....

  • Page 48: Product Warranty

    The limited warranty covers any defects in the material and/or workmanship. Following the proper, recommended installation by an authorized Woods Dealer and normal use of a Woods mounting and backhoe or loader, if a tractor incurs damage resulting from the attachment, Woods will cover the existing tractor warranty in the event the manufacturer voids its tractor warranty because of the attachment.
  • Page 49 Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
  • Page 50 Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec- tive companies or mark holders. Specifications subject to change without notice.

This manual is also suitable for:

Turfkeeper pro tkp72.40Turfkeeper pro tkp84.40Turfkeeper tk60.20Turfkeeper tk72.20

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