Woods PRD6000, PRD7200, PRD8400 Operator's Manual
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Woods PRD6000, PRD7200, PRD8400 Operator's Manual

Premier rear discharge mowers
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PREMIER
REAR DISCHARGE
MOWERS
PRD6000
PRD7200
PRD8400
Tested. Proven. Unbeatable.

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Summary of Contents for Woods PRD6000, PRD7200, PRD8400

  • Page 1 PREMIER REAR DISCHARGE MOWERS PRD6000 PRD7200 PRD8400 Tested. Proven. Unbeatable.

  • Page 2: Introduction

    Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this card does not diminish customer’s warranty rights.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........2 SPECIFICATIONS.

  • Page 4: Specifications

    3-Point Hitch Cutting Width Cutting Height Range Operating Weight with Chain Shielding Blade Speed (feet per minute) Blade Speed (RPM) Blade Spindles Number of Blades Universal Drive Series Caster Wheels Tractor PTO Speed RPM Recommended Maximum Tractor Horsepower Mower Frame Thickness GENERAL INFORMATION ARNING ■...

  • Page 5: Safety Rules

    ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident preven- tion are dependent upon the awareness, concern, judgement, and proper training of personnel...

  • Page 6: Maintenance

    ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Keep bystanders away from equipment. Do not operate or transport equipment while under the influence of alcohol or drugs. Operate only in daylight or good artificial light. Keep hands, feet, hair, and clothing away from equipment while engine is running.

  • Page 7: Safety Rules

    ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service. Make sure all safety decals are installed. Replace if damaged.

  • Page 8: Safety Decals

    Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.woodsonline.com, or in the United States and Canada call 1-800-319-6637.

  • Page 9: Safety Rules

    SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! WARNING O NOT EXCEE PTO SPEE OF 540 RPM PTO speeds higher than 540 RPM can cause equipment failure and personal injury. 18866-D 4 - 18866 DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH...

  • Page 10: Attaching Mower To Tractor

    The operator is responsible for the safe operation of the mower. The operator must be properly trained. Operators should be familiar with the mower, the trac- tor, and all safety practices before starting operation. Read the safety rules and safety decals on 5 to 9. This mower is designed for lawn and grass mowing.

  • Page 11: Cutting Height Adjustment

    1. Attach the mower hitch pins to the lower tractor lift arms and secure. 2. Attach tractor top link (1), Figure 2, to mower top link bracket attachment point A. Connect the driveline to the tractor PTO shaft. 1. Tractor top link A.

  • Page 12: Front Caster Arm Configuration

    SPACERS REQUIRED UNDER CASTER ARM PIVOT TUBE 1/2" 3/4" Height Spacer Spacer 1" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 4-1/4" 4-1/2" 5" 5-1/2" * PRD6000 and PRD7200 only Table 1: Cutting Height Chart Figure 5. Height Adjustment with Caster Arm Spacers TRACTOR TOP LINK ADJUSTMENT When the cutting height is set, adjust tractor top link until mower top link attachment point (A) is aligned ver-...

  • Page 13: Front Caster Wheel Interference Check

    Figure 8. Front Caster Arm Configuration for PRD6000 & PRD7200 Only FRONT CASTER WHEEL INTERFERENCE CHECK IMPORTANT ■ Do not operate tractor and mower until this interference check has been performed. If you change tractors, you must perform the check for that mounting.

  • Page 14: Mower Removal & Storage

    If mower becomes plugged causing belt to slip for over two seconds follow these steps: 1. Maneuver equipment into a previously cut area and allow mower to clear accumulated material. 2. Continue running at least two minutes, allowing pulleys to cool. Stopping the mower in contact with a very hot pulley will bake and ruin belt.
  • Page 15 OWNER PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions on pages 5 to 9. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check that all shields and guards are properly installed and in good condition.

  • Page 16: Blocking Method

    The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety informa- tion in this manual. ARNING Never allow children or untrained persons to operate equipment.
  • Page 17 Front U-Joint Caster Wheel (Four wheels) Caster Pivot (Four wheels) Left Spindle (Access through hole) Shield Bearings Rear U-Joint Gearbox (Fill to center of horizontal shaft with SAE 90W gear lube) Right Spindle (Access through hole) Center Spindle (Access through hole) Slip Joints MAN0475 (9/21/2005) DESCRIPTION...

  • Page 18: Belt Service

    BELT SERVICE Belt Replacement One of the major causes of belt failure is improper installation. Before installing a new belt, check the fol- lowing: 1. Check pulley shafts and bearings for wear. 2. Check pulley grooves for cleanliness. 3. Make sure spindles turn freely and without wobble. If grooves require cleaning, moisten a cloth with a non- flammable, non-toxic degreasing agent or commercial detergent and water.

  • Page 19: Chain Shielding

    Inspect machine and replace worn or damaged parts. ● Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer). ● Replace any safety decals that are missing or not readable (supplied free by your Woods dealer).

  • Page 20: Mowing Conditions

    PROBLEM Grass cut higher in center of swath than at edge Grass cut lower in center of swath than at edge Streaking conditions in swath Material discharges from mower unevenly; bunches of material along swath 20 Troubleshooting TROUBLE SHOOTING MOWING CONDITIONS POSSIBLE CAUSE Height of mower higher at front than at rear...

  • Page 21: Belt Conditions

    PROBLEM Belt slippage Frayed edges on belt cover Belt rollover Damaged belt Belt breakage * Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating broken or stretched cords) must be replaced. MAN0475 (9/21/2005) TROUBLE SHOOTING BELT CONDITIONS...

  • Page 22: Blade Spindle Service

    The information in this section is written for dealer ser- vice personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

  • Page 23: Spindle Assembly

    Spindle Assembly Refer to Figure 17. Bearing cones and cups are designed to work together. It is important to position them so bearing cone taper mates with cup taper. 1. Lubricate new cups with a light oil. Place them in spindle housing so they will mate with bearing cones.

  • Page 24: Seal Installation

    1. Crown gear 2. Gearbox housing 3. Input shaft 4. Output shaft 5. Gear pinion 6. Bearing 7. Bearing 8. Protective flat washer 9. Cotter pin 10. Snap ring 11. Snap ring 12. Spacer 13. Shim 14. Castle nut 15. Castle nut M24 x 2 16.

  • Page 25: Horizontal Shaft Seal Replacement

    with an OD that will sit on the outside edge of the seal but will clear the housing. Tubing with an OD that is too small will bow seal cage and ruin seal. 5. Carefully press seal into housing, avoiding distortion to the metal seal cage.

  • Page 26: Gearbox Disassembly

    Gearbox Disassembly Refer to Figure 18. 1. Remove top cover (22) from housing. Turn gearbox upside down and pour out remaining gear oil from gearbox. 2. Remove oil cap (20) (to be replaced). 3. Remove snap ring (10) and shim (13) from input shaft (3).

  • Page 27: Drive Sheave Installation

    19. Check gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks. 20. Remove gearbox from water and dry off with compressed air. Add SAE 80W or 90W EP oil until it runs out of side level hole.

  • Page 28: U-Joint Assembly

    3. Clamp cup in vise as shown in Figure 25 and tap on yoke to completely remove cup from yoke. Repeat Step 2 and Step 3 for opposite cup. Figure 25 Figure 26 4. Place universal cross in vise as shown in Figure 26 and tap on yoke to remove cup.

  • Page 29: Dealer Set-Up Instructions

    ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this mower is the responsibility of the Woods dealer. If should be delivered to the owner com- pletely assembled, lubricated, and adjusted for normal cutting conditions. Complete Dealer Check Lists on page 33 when you have completed the assembly.
  • Page 30 Install Top Link 9. Link, rear offset 10. Link, front offset 11. Link, U-bracket 30. Sleeve, .62 x .84 x 2.88 40. Screw, HHCS 1/2 NC x 4-3/4 GR5 44. Nut, flanged lock 1/2 NC Figure 30. Top Link Assembled 1.
  • Page 31 Fill Gearbox IMPORTANT ■ Gearbox is not filled at the factory. Prior to delivery, make sure each gearbox is filled half-full with 80W or 90W API GL-4 or GL-5 gear lube. 1. Make sure vent plug hole is clear. Fill gearbox half- full with high quality gear oil that has a viscosity index of 80W or 90W and an API service rating of GL-4 or GL-5.
  • Page 32 NOTE: This kit is used on other models. Use only the hardware listed below. 1. Offset link, .38 x 2 x 15" 2. Chain, 3/8 proof coil 38-link 3. Sleeve, .94 x 1.44 x 1.94" 4. Screw, 1/2 NC x 6 HHCS GR5 5.

  • Page 33: Dealer Check List

    DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer. The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made.
  • Page 34 NOTES 34 Notes MAN0475 (9/21/2005)

  • Page 35: Parts Index

    Premier Rear Discharge Mowers: PRD6000 PRD7200 PRD8400 MAIN FRAME ASSEMBLY ....... 36 - 37 GEARBOX ASSEMBLY .

  • Page 36: Main Frame Assembly

    PRD6000, PRD7200 & PRD8400 MAIN FRAME ASSEMBLY (Rev. 12/23/2005) 36 Parts MAN0475 (9/21/2005)
  • Page 37 PRD6000, PRD7200 & PRD8400 MAIN FRAME ASSEMBLY REF PART DESCRIPTION – – – – 1 Main Frame (not sold separately) 1016501 2 Hitch 20409 2 Clevis Pin, 7/8 x 3 1001244 1 V-Belt W99 (PRD6000) -or- 18879 1 V-Belt W112 (PRD7200) -or- 53418 1 V-Belt W157 (PRD8400) 18989...
  • Page 38 PRD6000, PRD7200 & PRD8400 GEARBOX ASSEMBLY REF PART DESCRIPTION 1002499 1 Gearbox Assembly, Complete 57458 1 Gear, Crown 25T M5.3 1 Gearbox Housing 1005320 1 Shaft, Input 1-3/8 -6 1005321 1 Shaft, Output 1-1/4 57491 1 Pinion Gear 13T M5.3 57476 1 Bearing Cup &...
  • Page 39 PRD6000, PRD7200 & PRD8400 DRIVESHAFT WALTERSCHEID (TWO-LOBE SHAFT) PART DESCRIPTION 40551 Complete Drive Shaft 40571 Yoke, 1-3/8 6-Spline QD U-Joint Repair Kit L14R 40775 Pin, Spring 10 mm x 65 mm (Pkg of 10) 40572 Yoke, Inner Profile 40583 Drive Tube, Inner Profile 40584 Drive Tube, Outer Profile 40573...
  • Page 40 PRD6000, PRD7200 & PRD8400 DRIVESHAFT PART DESCRIPTION 1009508 Complete driveline asy 1001300 Complete collar yoke C12 1-3/8 - 6 38478 Cross and bearing kit 1019442 Outer cone fix ring 30922 Protection fixing screw 1019444 Inner cone fix ring 40 Parts COMER PART 30917...
  • Page 41 PRD6000, PRD7200 & PRD8400 BLADE & SPINDLE ASSEMBLY PART DESCRIPTION 37009 Nut, Jam 7/8 NF 10378 * Screw, HHCS 1/4 NC x 1 GR5 52898 Washer, Lock .929 x 1.66 1985 * Washer, Lock 1/4 34440 Bushing, H 1 Straight bore w/key 66694 Sheave, H 1 BK 4.17 PD (PRD6000) -or-...
  • Page 42 REAR CHAIN SHIELDING ASSEMBLY (OPTIONAL) PART 55348 Chain Shield Assembly (PRD6000) 53566 Chain Shield Assembly (PRD7200) 52856 Chain Shield Assembly (PRD8400) 1007854 Pin, Chain (for PRD6000 only) -or- 1007856 Pin, Chain (for PRD7200 only) -or- 1007850 Pin, Chain (for PRD8400 only) 4763 Chain, 3 Link, 1/4 Proof (use 54 for PRD6000;...

  • Page 43: Installation Instructions

    NOTE: Use high lift blades for best performance if tractor does not have enough horsepower for the high lift blades, then use low lift blades. 1. Using the tractor 3-point, or suitable lifting device, carefully lower deck onto 4" - 6" high blocks at each corner.

  • Page 44: Quick Hitch Kit (Optional)

    NOTE: This kit is used on other models. Use only the hardware listed below. 44 Parts QUICK HITCH KIT (OPTIONAL) PART DESCRIPTION 1003692 Link, Offset .38 x 2.0 x 15 1005401 Chain, 3/8 Proof Coil 38-Link 1016517 Sleeve, .94 x 1.44 x 1.94" 13563 Screw, 1/2 NC x 6 HHCS GR5 Washer, 1/2"...
  • Page 45 MOWER DIMENSION DECK “A” PRD6000 7.25" PRD7200 9.50" PRD8400 12.25" 1. Locate and drill three 17/32" holes using the dimensions from the drawing and table above. 2. Secure skid shoe with three cap screws (3) and flange lock nuts (4). 3.

  • Page 46: Bolt Torque Chart

    Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.

  • Page 47: Bolt Size Chart & Abbreviations

    NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 Metric Bolt Thread Sizes 10MM AG ... Agriculture ATF...Automatic Transmission Fluid BSPP ... British Standard Pipe Parallel BSPTM...British Standard Pipe Tapered Male CV ...

  • Page 48: Index

    ASSEMBLY Dealer Set-Up Instructions 29 Initial Oil Fill 31 Optional Equipment Chain Shielding 31 Front Roller 31 Quick Hitch Kit 31 Skid Shoe Kit 43, 45 DEALER CHECK LISTS Delivery (Dealer’s Responsibility) 33 Pre-Delivery (Dealer’s Responsibility) 33 DEALER SERVICE Blade Spindle Assembly 23 Disassembly 22 Installation 23...

  • Page 49: Warranty

    BW1260, BW1800, 2162, 3240, DS1260, DSO1260, DS1440, TS1680 Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.
  • Page 50 WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

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