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Welding System
FP-160
Instruction manual
Firepower FP-160 Instruction Manual
Mig welding system
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Instruction manual
(33 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
Safety Profile
Safety Information
Safety Symbols
General Welding Safety Instructions
Location
Personal Protection
Safety Instructions
Fire Prevention
Ventilation
Electromagnetic Compatibility
Protective Welding Gasses
Health Hazards
Electric Shock
Welder Specifications
Welder Operating Characteristics
Internal Thermal Overload Protection
Specifications for FP 120 Wire (GMAW/FCAW) Welding System (1444-0304)
Specifications for FP 130 Wire (GMAW/FCAW) Welding System (1444-0306)
Specifications for FP 160 Wire (GMAW/FCAW) Welding System (1444-0308)
MIG Gun Specifications
Duty Cycle
Welder Installation
Power Source Connection
Power Requirements
Connection to Power Source
Extension Cords
Machine Assembly
MIG Gun Installation
Figure 1: Feet and Handle Installation
Figure 2: MIG Gun Installation
Figure 3: Wire Installation
Installation of the Welding Wire
Figure 4: Gas Cylinder Connection
Gas Cylinder and Regulator Connection
MIG Gun
MIG Welding
Gasless Welding
Advantages of Gasless Welding
Preparation for Welding
Figure 5: Polarity Preparation
Welding Procedures
Figure 6: Power Source
Replacement of the Wire Spool
Welding Tips
Spot Welding
Adjustment of the Power Source
Additional Safety Information
Troubleshooting Information
General Operating Tips
Troubleshooting Guide for Firepower FP-200 MIG Gun
FP-200 Wire Liner Replacement
Figure 8: FP 120 Parts Breakdown
Figure 9: FP 130 Parts Breakdown
Figure 10: FP 160 Parts Breakdown
Figure 11: FP 120 Wiring Diagram
Figure 12: FP 130 Wiring Diagram
Figure 13: FP 160 Wiring Diagram
Firepower Limited Warranty
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Welder Specifications
2
Specifications for Fp 160 Wire (Gmaw/Fcaw) Welding System (1444-0308)
3
Specifications for Fp 130 Wire (Gmaw/Fcaw) Welding System (1444-0306)
4
Figure 9: Fp 130 Parts Breakdown
5
Figure 10: Fp 160 Parts Breakdown
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FP-120, FP-130 and FP-160
MIG Welding System
Instruction Manual
FORM NO. 0056-1842
EFFECTIVE July 2001
Safety and Operating
Instructions
For Your Safety . . .
PLEASE READ
CAREFULLY!
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Table of Contents
Troubleshooting
Troubleshooting Information
19
General Operating Tips
20
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Summarization of Contents
Introduction to Firepower Welding System
Welder Safety Profile and Awareness
Overview of user's responsibility and awareness of welding equipment hazards.
Essential Safety Information for Welders
Guideline for safe operation and identification of safety-related headings.
Understanding Welding Safety Symbols
Explanation of symbols used to identify important safety messages in the manual.
Electric Shock Hazard Warning
Fire and Explosion Hazard Warning
Arc Rays Injury Hazard Warning
Fumes and Gases Hazard Warning
General Welding Safety Instructions
Location and Work Area Safety
Safety considerations for the welding area regarding operator and bystander safety.
Personal Protective Equipment (PPE)
Requirements for protective clothing, helmet, and eye protection during welding.
Electrical Safety Precautions
Pre-connection safety checks for the power source and electrical setup.
Fire Prevention Measures
Measures to prevent fire hazards during welding operations.
Ventilation for Welding Areas
Electromagnetic Compatibility (EMC)
Protective Welding Gases
Health Hazards from Welding
Electric Shock Prevention
Welder Technical Specifications
Welder Operating Characteristics
Internal Thermal Overload Protection
FP 120 Welding System Specifications
FP 130 Welding System Specifications
FP 160 Welding System Specifications
MIG Gun Specifications
Welder Installation Guide
Power Source Connection
Requirements and procedures for connecting the welder to the power source.
Power Source Connection Details
Safety warnings and instructions for connecting the welder to the electrical outlet.
Extension Cord Guidelines
Guidance on selecting and using appropriate extension cords for the welder.
Machine Assembly Instructions
Steps for assembling the main components of the welding machine.
MIG Gun Installation Procedure
Installing the Welding Wire
Gas Cylinder and Regulator Connection
MIG Gun Maintenance
MIG Welding Process Explained
Gasless Welding Overview
Advantages of Gasless Welding
Preparation for Welding Operations
Welding Procedure Settings
Replacement of the Wire Spool
Effective Welding Tips
Spot Welding Capabilities
Power Source Adjustment Guide
Additional Welding Safety Information
Troubleshooting Common Problems
General Operating Tips for Welders
FP-200 MIG Gun Troubleshooting
FP-200 Wire Liner Replacement
FP 120 Parts List and Details
FP 130 Parts List and Details
FP 160 Parts List and Details
Firepower Limited Warranty Policy
Scope and Limits of Warranty
Defines the scope and limitations of the Firepower product warranty.
Warranty Exclusions
Specific exclusions from the product warranty coverage.
Warranty Period and Terms
Specifies the duration and terms of the limited warranty for products.
Warranty Claim Submission Method
Limitation of Liability Clause
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