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RR 4T-450
Workshop manual
Beta RR 4T-450 Workshop Manual
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Workshop manual
(215 pages)
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Contents
Table of Contents
Bookmarks
Table of Contents
1 General Information
General Information
Table of Contents
How to Consult the Manual
General Contents
Arrangement of Subjects
Description of Operations
Purpose of the Manual
Updates
Terms and Symbols
Convention
Safety
Carbon Monoxide
Petrol
Engine Oil
Coolant
3 Tightening Torques Specifications Recommended Products
Specifications
Specifications - Engine
Carburettor Tuning
Tightening Torques
Fits, Wear Limits
Standard Adjustments - Shock Absorber
Homologation E3
AIS Valve
The Catalytic Converter
Soundproof Shell
Usa Homologation
Canister RS4T USA Filter System
Tightening Torques
4 Maintenance
Planned Maintenance
Recommended Lubricants
How to Clean Parts
Fits
Part Fitting Guidelines
Oil Circuit
Checking the Engine Oil Level
Changing the Engine Oil and the Oil Filter
Cleaning the Short Oil Unit
Cleaning the Long Oil Unit
Replacing the Oil Filter
Checking the Front Brake Fluid Level
Restoring the Front Brake Fluid Level
Bleeding the Front Brake
Checking the Rear Brake Fluid Level
Restoring the Rear Brake Fluid Level
Bleeding the Rear Brake
Checking the Front Brake Pads
Checking the Rear Brake Pads
Checking the Level of the
Bleeding the Hydraulic Clutch
Fork Oil
Air Filter
Spark Plug
Fork
Adjusting the Rebound Damping
Shock Absorber
Adjusting the Hydraulic Compression Damping (High/Low Speeds)
Adjusting the Spring Preload
Rebound Damping
Charging the Battery
Scrolll Pushbutton
Warning Lights
Instrument Panel Operation
Speed RPM Indicator Functions
Clock CLK Functions
Conversion Procedure Km/H - Mph and Wheel
Odometer ODO Functions
Selection
STP Chronometer Function
TRIP Odometer TRIP Function
Button Functions
Current Speed Functions
Cycling through the Functions
Digital Speedometer (Rs4T Usa)
Automatic TRIP Functions (TD)
Sleep-Mode
WAKE-UP (from Sleep-Mode)
Changing the Wheel Circumference
5 Bodywork and Fittings
Removing the Plastics
Removing the Rear Mudguard
Removing the Saddle
Removing the Front Side Panels
Removing the Left-Hand Side Bumper
Removing the Rear Side Panels
Removing the Fork Covers
Removing the Front Mudguard
Removing the Headlight Grille
Section 5
Removing the Fuel Tank
Removing the Saddle
Draining the Cooling System
Removing the Right-Hand Side Panel
Removing the Silencer
Removing the Horn
Removing the Left-Hand Radiator
Right-Hand Radiator - Cylinder Connecting Pipe
Disconnecting the Electrical System
Disconnecting the Rear Brake Pump
Rear Frame
Removing the Intake Sleeve
Tipping over the Rear Frame
Disengaging the Exhaust Pipe
Releasing the Rear Shock Absorber
Removing the Drive Chain
Removing the Exhaust Pipe
Removing the Engine/Swingarm Pin
Section 6
Draining the Oil
Removing the Front Sprocket
Removing the Oil Filters
Removing the Clutch
Pulling out the Flywheel
Removing the Clutch Hub and Drum
Removing the Oil Pump
Removing the Cylinder Head Top
Removing the Cylinder Head, the Cylinder and the Piston
Removing the Timing Chain and Gear . Chap
Removing the Electric Start and Kickstart Gears
Removing the Primary Torque Gear and the Free Wheel
Removing the Gearshift Mechanism and the Gear Shafts
Removing the Countershaft and the Crankshaft
Section 7
Important Note about Crankcase Servicing
Left-Hand Crankcase Half
Right-Hand Crankcase Half
60" Oil Jet 8
By-Pass Valve
Clutch Cover
Crankshaft Oil Seal 4
Crankshaft
Compensating for the
Countershaft Gear
Cylinder - Nikasil Lining
Measuring the Piston and the Cylinder - Determining the Piston Fit
Checking the Oil Pumps for Wear
Checking the Piston
Checking the Piston Rings
Lubrication System
Decompressor Shaft 2
Rocker Arm Pins 5 and 6
Cylinder Head
Sealing Surface
Valve Guides
Valve Seats
Valve Springs
Valve Springs for the 250 CC Model
Valve Stem Linings
Valves
Camshaft
Preassembling the Camshaft
Automatic Stretcher
Checking the Clutch for Wear
Checking the Kickstart for Wear
Preassembling the Kickstart Shaft
Gearshift Mechanism
Preassembling the Shaft of the Gearshift Mechanism
Assembling the Driving Shaft
Gearbox
Assembling the Driven Shaft
Gearbox
Ignition System
Replacing the Stator
Electric Start Gears
Checking the Operation
Replacing the Free Wheel Hub
Section 8
Fitting the Crankshaft and the Countershaft
Fitting the Gearbox and the Gearshift Mechanism
Assembling the Crankcase
Fitting the Oil Pumps
Fitting the Electric Start and Kickstart Gears
Fitting the Gear Selector
Fitting the Clutch Drum and Hub
Fitting the Primary Pinion Nut
Fitting the Timing Gear
Fitting the Cylinder Head
Fitting the Piston and the Cylinder
Fitting the Cylinder Head Top
Adjusting the Play of the Valves
Fitting the Automatic Stretcher
Fitting the Flywheel
Fitting the Pick-Up
Fitting the Clutch
Fitting the Oil Line
Installing the Starter Motor
Fitting the Oil Filter
7 Carburettor
Carburettor - Keihin Fcr M X 39
Disassembling the Carburettor
The Carburettor
Checking the Accelerating Pump
Checking the Float Needle Valve
Checking the Jet Needle
Checking the Throttle Valve
Choke Valves
Reassembling the Carburettor
8 Front Suspension / Wheel
Fork Components
Taking down the Wheel
Checking the Head Tube Seats
Air Bleed Screw
Cleaning the Wiper Seal
Removal
Installation
Draining the Oil
Removing the Pump Assembly and the Foot Valve
Braking System
10 Braking System
Front Brake Pump
Replacing the Front Brake Caliper Pistons
Replacing the Front Brake Pads
Replacing the Rear Brake Pump
Replacing the Caliper Pistons
Checking for Leakage Currents
Charging the Battery
Filling the Battery
Checking the Voltage Regulators
Checking the Charging Voltage
CDI Unit
Checking the Ignition Coil
Main Fuse
Checking the Starting Relay
Checking the Starter Motor
Replacing the Rear Brake Pads
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WORKSHOP MANUAL
Table of
Contents
Previous
Page
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Page
1
2
3
4
5
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Chapters
1 General Information
6
3 Tightening Torques Specifications Recommended Products
22
4 Maintenance
32
5 Bodywork and Fittings
60
Section 5
68
Section 6
78
Section 7
92
Section 8
118
7 Carburettor
138
8 Front Suspension / Wheel
152
10 Braking System
176
Table of Contents
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