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Table of Contents
INSTALLATION INSTRUCTIONS
Installation time: 120 minutes
Caution
• Do not attach EGR RollTrac in a location or by a method not specified.
• Do not use this product for any vehicle make or model, other than those specified in this document.
• Do not remove the plaque or label from this product.
• Do not modify the structure of the EGR RollTrac in any way.
General Notes
• Read through the fitting instructions before installation of EGR RollTrac.
• Always install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or the accessory.
• Ensure all recyclable discarded vehicle accessory components and packaging are recycled following local recycling regulations.
• It is always recommended that this accessory is fitted by a qualified Technician.
• Safely store and protect any removed vehicle components.
• Ensure all bare metal surfaces are protected using Automotive Bare Metal Primer and touch-up paint.
• Remove all metal swarf and dust from all vehicle surfaces if surface is used for accessory installation.
Safety Notes
• Check that all work practices comply with safety standards.
• Please wear appropriate clothing and use safety equipment.
RT0098
MANUAL
Vehicle Model: Toyota Tacoma 5Ft Bed LHD
Year of manufacture:
Part Number: RT040481ML
2022
Page 1 of 18
Issue 1: 22/10/24
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Summary of Contents for EGR ROLLTRAC RT040481ML
- Page 1 Installation time: 120 minutes Caution • Do not attach EGR RollTrac in a location or by a method not specified. • Do not use this product for any vehicle make or model, other than those specified in this document. • Do not remove the plaque or label from this product.
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Page 2: Installation
BED PREP START SECTION A STEP 1-7 EGR RollTrac ASSEMBLY EGR RollTrac SECTION C INSTALLATION STEP 1-9 SECTION D STEP 1-5 OPERATIONS FINISH NOTES RT0098 Page 2 of 18 Issue 1: 22/10/24... - Page 3 KIT CONTENTS - COMPONENT NUMBER AND QUANTITY CANISTER ASM. QTY: 1 FRONT COVER QTY: 1 LHS RAIL QTY: 1 RHS RAIL QTY: 1 HEADERBAR QTY: 1 EGR RollTrac FITTING KIT IN BOX MISC4233PC-RH MISC4233PC-LH MISC5421 SCRW0973 MISC5621 CORNER BRACKET CORNER BRACKET...
- Page 4 EGR RollTrac FITTING KIT ADDITIONAL ITEMS OWNERS MANUAL & INSTALLATION INSTRUCTIONS RUBBER SETTIG BRACE EXTRUSION QTY: 1 QTY: 2 TOOLS REQUIRED - NOT SUPPLIED IN KIT Holesaw Masking Tape Ø29mm (11/8”) Fiberglass Tape Drill Ø38mm (11/2”) Centre Punch & Hummer...
- Page 5 SECTION A BED PREPARATION T40 Torx Key Thoroughly wash the vehicle and bed and ensure that all dirt and grease is removed. Allow to dry. Clean the top surfaces of the bed and tailgate and allow to dry. Carefully remove both Rear Tail Lamps with the appropriate tools and store in safe place.
- Page 6 Soapy Water Fit the front drain tubes to the tub. Ø29mm (11/8”) 55mm (2.1’’) HOLES FOR REAR DRAIN TUBES RHS & LHS ATTENTION Ensure that the diameter of the hole does not exceed Ø29mm (11/8”) Larger hole size will lead to water ingress into the bed 400mm (15.7”) Mark the position of the rear drain tubes holes in the bed rear panel and drill with...
- Page 7 Soapy Water Feed the rear drain tube into the drilled hole. Guide the plastic tube inside the tail light cavity towards the ground. Push the rubber tube in until it sits firmly in the hole as shown. Secure the drain tube to the existing harness inside the tail light cavity using 1 cable tie. Trim 200mm from the bottom of the drain tube.
- Page 8 Allen Key 4mm (5/32’’) T40 Torx Key Assemble the corner bracket to the rail using T-Nut (11), screw (12) and one Torx screw (removed in step 1) as shown on the RHS. CONTINUE ON THE NEXT PAGE RT0098 Page 8 of 18 Issue 1: 22/10/24...
- Page 9 EGR RollTrac ASSEMBLY SECTION B DURING ASSEMBLY PROCEDURE SUPPORT AT CENTER OF CANISTER ONLY, PLACE ON TOP AND BASE CARTON (OR SIMILAR), COVER WITH FOAM BLANKET. TO AVOID SCRATCHING POWDERCOATED SURFACES. 4mm (5/32’’) FIT RHS FIRST ATTENTION: EXPOSE 3 SLATS PRIOR TO ATTENTION: SEAL MUST FACE IN THE FITTING SIDE RAILS.
- Page 10 DURING ASSEMBLY PROCEDURE SUPPORT AT CENTER OF CANISTER ONLY. PLACE ON TOP AND BASE CARTON (OR SIMILAR), COVER WITH FOAM BLANKET TO AVOID SCRATCHING POWDERCOATED SURFACES. GENTLY WIGGLING THE PART INTO THE FINAL POSITION MAY HELP 90° ALIGN FIT 1st HOLES ALIGN HOLES...
- Page 11 REMOVE TAPE SECURING THE RUBBER CORNER SEAL CAUTION DO NOT DAMAGE ATTENTION: Remove foam tape end from the side rail before fitting into front cover Slide the Front Plate (2) over the canister and into the side rail channels ensuring that the foam side rail tape is pulled out of side rail and the small rubber corner seal on the RHS and LHS of the front plate are not damaged.
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Page 12: Rear View
5.5Nm (4ft-lb) 4mm (5/32’’) REAR VIEW INSERT SCREWS AND TORQUE TO 5.5Nm (ff-lb) Using the 3 screws (6), secure the Front Plate (2) to the Canister Assembly (1) and torque to 5.5Nm (4ft-lb). 5.5Nm (4ft-lb) 4mm (5/32’’) SIDE VIEW Carefully flip the assembly over onto a flat protected surface which will not damage the cover or scratch the paint work. - Page 13 LHS SHOWN - RHS IS A MIRROR IMAGE CLEAN WITH ALCOHOL FIRST TAPE TAPES MUST CONTACT Clean powder coated surface first with alcohol spray. Trim foam tape length to ensure the end will butt against front cover seal - avoiding any gap. Peel the protective liner from the foam tape, adhere to the channel in the side rail, Press down firmly to secure.
- Page 14 SECTION C EGR RollTrac INSTALLATION SETTING BRACE - USER GUIDE • NOT TO BE USED AS LIFTING DEVICE • DIAGONAL MEASUREMENTS ARE REQUIRED AS PER THE FITTING INSTRUCTIONS • SETTING BRACE SHOULD BE REMOVED ONLY WHEN SET UP IS COMPLETED Setting Brace (28) comes assembled.
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Page 15: Side Rail
SIDE RAIL TAILGATE CENTRALISE AND ALIGN THE COVER TO THE MARKINGS FRONT SEAL 27mm TAILGATE COVER POSITION REARWARDS Apply masking tape at the centre of the tailgate. Measure the distance between the rear corners of the tub and draw a centre line on the masking tape. Measure the distance from the marked centre line to both rear corners of the RollTrac and ensure it is equally distanced. - Page 16 PERFORM FITMENT CHECK LIFT UP THE HANDLE AND PUSH THE COVER MANUALY Perform width check (using canister end as reference) and diagonal fitment check (mounting bolts may need loosening for adjustment). Open and close the cover by hand, checking for smooth operation and consistent 1.5-2.0mm(0.05-0.07”) side to side free-play of slat assembly within side rails.
- Page 17 SILICONE SPRAY Close the inspection covers and secure with retained screws. Open and close the EGR RollTrac to distribute lubricant and check operation. Allen Key 2.5mm INSPECTION COVER...
- Page 18 Lifting the handle to 90 degrees will provide a hand hold so that the user can pull the cover into the next index position. To ensure the EGR RollTrac is properly engaged in the desired position, gently push the handrail at both ends, if excessive movement is observed reposition the hand rail as required.
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