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Viking pump 8123A Series Technical & Service Manual

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VISIT VIKINGPUMP.COM FOR PDF OF CURRENT TSM ISSUE & TO VIEW REPAIR VIDEOS
TECHNICAL SERVICE MANUAL: INSTALLATION, OPERATION & MAINTENANCE

TABLE OF CONTENTS

Model Number Chart ..................................................................1
Introduction ................................................................................1
Safety Information & Instructions ...............................................2
Special Information ....................................................................3
Rotation ..................................................................................3
Pressure Relief Valves ...........................................................3
Maintenance ...............................................................................3
Cleaning Pump .......................................................................3
Lubrication ..............................................................................3
Storage ...................................................................................3
Suggested Repair Tools .........................................................3
Pump Disassembly
Installation: Carbon Graphite Bushings .....................................9
Adaptor Plate Bushing ...........................................................9
Canister Bushing ....................................................................9
......................................................13
Pump Rotation .........................................................................15
End Clearance Adjustment ......................................................15
Procedure A ..........................................................................15
Procedure B .........................................................................15
Pressure Relief Valve Instructions ...........................................16
Disassembly .........................................................................17
Assembly ..............................................................................17
Pressure Adjustment ............................................................17
Important Ordering Information ............................................17
......................................................17
General Installation Notes ........................................................17
Foundation ...............................................................................19
Component & Unit Lifting Features .........................................19
Alignment .................................................................................20
Piping .......................................................................................21
Start Up ....................................................................................22
Troubleshooting .......................................................................22
Vacuum Gauge - Suction Port .............................................22
Pressure Gauge - Discharge Port ........................................23
Rapid Wear .............................................................................24
Preventative Maintenance .......................................................24
Do's & Don'ts ...........................................................................25
Installation ............................................................................25
Operation ..............................................................................25
Maintenance .........................................................................25
ESB-515 ...................................................................................26
Lubrication of Viking Pumps .................................................26
Lubrication of Viking Reducers ............................................26
UNIVERSAL PRODUCT LINE: STEEL EXTERNALS
8123A SERIES™
SIZES: H, HL, K, KK, L, LQ, LL, LS, Q, QS
..........................6
...................................................7
.........8
................................8
..............9
.....................................9
.............................10
© 2019 Viking Pump, Inc. • Cedar Falls, IA

MODEL NUMBER CHART

SEALLESS MAG DRIVE
H8123A
K8123A
HL8123A
KK8123A
L8123A
LQ8123A
LL8123A
LS8123A
WARNING !
Persons with surgical implants of a metallic or electronic
nature should avoid working on pump - especially the
inner magnet assembly.
This information must be read fully before beginning any
maintenance or repair of the pump. All maintenance or
repair must be done by SUITABLY TRAINED or qualified
persons only.

INTRODUCTION

The illustrations used in this manual are for identification
purposes only and cannot be used for ordering parts.
Obtain a parts list from your Viking Pump
Always give a complete name of part, part number and
material with the model number and serial number of pump
when ordering repair parts. The unmounted pump or pump
unit model number and serial number are on the nameplate.
This manual only applies to the pump models specified in the
"Model Number Chart" on page 1. Pump specifications and
recommendations are listed in the Catalog Sections, which
are available at vikingpump.com.
FIGURE 1: H, HL SIZES
FIGURE 3: Q, QS SIZES
TSM
1303
Page
1 of 27
Issue
C
Q8123A
QS8123A
representative.
®
FIGURE 2: K, KK, L, LQ,
LL, LS SIZES

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Summary of Contents for Viking pump 8123A Series

  • Page 1: Table Of Contents

    Do’s & Don’ts ................25 FIGURE 3: Q, QS SIZES Installation ................25 Operation ................25 Maintenance .................25 ESB-515 ...................26 Lubrication of Viking Pumps ..........26 Lubrication of Viking Reducers ..........26 Lubrication of Viking Associative Equipment .......26 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 2: Safety Information & Instructions

    BEFORE operating the pump, be sure that: information, refer to Appendix, General Installation Notes, • It is clean and free from debris. item 5 on Pressure Protection or contact your Viking Pump ® representative for Engineering Service Bulletin ESB-31. • All valves in the suction and discharge pipelines are fully opened.
  • Page 3: Special Information

    • Watches • Computers • Cellular or Mobile Devices • Credit Cards TR-813 has a list of locknut socket tools. Contact your Viking Pump representative to obtain a copy. ® TSM 1303 | Issue C | Page 3 of 27...
  • Page 4 Adaptor Plate Bushing Relief Valve Gaskets (2-Req’d) Adaptor Plate Bracket Capscrews for Relief Valve (8-Req’d) Capscrews for Mounting Bracket (4-Req’d) Relief Valve TSM 1303 | Issue C | Page 4 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 5 DO NOT PLACE DO NOT PLACE FINGERS HERE FINGERS HERE FINGERS HERE Capscrew Hoist Ring Location (See Figure 12) All-Thread Rod TSM 1303 | Issue C | Page 5 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 6: Pump Disassembly (H, Hl, K, Kk, L, Lq, Ll, Ls Sizes)

    Remove the four socket head capscrews (28) securing the pump to the bracket. Support the pump with an overhead hoist, if possible. TSM 1303 | Issue C | Page 6 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 7: (Q, Qs Sizes)

    PUMP DISASSEMBLY (Q, QS SIZES) Use a non-magnetic surface to disassemble the pump. Note: Some steps require a second person for ease of disassembly. TSM 1303 | Issue C | Page 7 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 8: Disassembly: Bracket Bearing (H, Hl, K, Kk, L, Lq, Ll, Ls Sizes)

    See "Installation: Carbon Graphite Bushings" on page 9. TSM 1303 | Issue C | Page 8 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 9: Assembly: Bracket Bearing (H, Hl, K, Kk, L, Lq, Ll, Ls Sizes)

    8. Grease the bracket using the bracket fitting with NLGI #2 grease. Make sure the shaft freely rotates by hand. TSM 1303 | Issue C | Page 9 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 10: Pump Assembly (H, Hl, K, Kk, L, Lq, Ll, Ls Sizes)

    Remove burrs around the keyway and shoulder of the shaft. TSM 1303 | Issue C | Page 10 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 11 Do Remove any foreign material. not place fingers between magnet and capscrews. TSM 1303 | Issue C | Page 11 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 12 Make certain that the power supply to the pump is “Locked-out”. Check that the pump rotates freely by spinning the motor fan blades or pump shaft. Capscrew TSM 1303 | Issue C | Page 12 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 13: Pump Assembly (Q, Qs Sizes)

    Slide the thrust washer with a groove over the shaft into the adaptor plate (bracket side), groove facing out. Then install the key into the shaft. TSM 1303 | Issue C | Page 13 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 14 Be careful to center the outer magnet while starting to engage canister. TSM 1303 | Issue C | Page 14 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 15: Pump Rotation

    Remove head, install shims then install head. Tighten the head capscrews and check the pump clearance by making sure the pump turns freely by hand. TSM 1303 | Issue C | Page 15 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 16: Pressure Relief Valve Instructions

    Failure to follow above listed precautionary measures may result in serious injury or death. TSM 1303 | Issue C | Page 16 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 17: Disassembly

    When ordering springs, be sure to give pressure setting desired. FIGURE A2 Left-Hand Right-Hand Pump Pump TSM 1303 | Issue C | Page 17 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 18 (e). When the force exerted by the liquid under the poppet exceeds that exerted by the spring, the poppet lifts and liquid starts to flow through the valve. TSM 1303 | Issue C | Page 18 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 19: Foundation

    The slings can slide, allowing the unit to tip and/or fall. Improper lifts can result in personal injury and/or damage to the unit. TSM 1303 | Issue C | Page 19 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 20: Alignment

    Straightedge FIGURE A12: REDUCER DRIVE When sheaves are properly aligned, all points A, B, C, D will touch string or straightedge. TSM 1303 | Issue C | Page 20 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 21: Piping

    Keep Long Horizontal “Springing” or “drawing” the piping up to the pump will Line Below Liquid Level TSM 1303 | Issue C | Page 21 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 22: Start Up

    Liquid is too viscous to flow through the piping. it cool and lubricated. c. Lift is too high. 11. Do not use the Viking pump to flush, pressure test or d. Line is too small. prove the system with water. Either remove the pump or run piping around it while flushing or testing.
  • Page 23: Pressure Gauge - Discharge Port

    See Rapid Wear Table. 4. Pump is worn out. TSM 1303 | Issue C | Page 23 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 24: Rapid Wear

    TSM 1303 | Issue C | Page 24 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 25: Do's & Don'ts

    Operation under either of these conditions may result in a heat build-up in the pump, which could cause hazardous conditions or happenings. TSM 1303 | Issue C | Page 25 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 26: Esb-515

    LUBRICATION OF VIKING ASSOCIATIVE EQUIPMENT Check any motor, coupling, gear reducer or other drive equipment for manufacturer’s instructions and lubricate as recommended. TSM 1303 | Issue C | Page 26 of 27 © 2019 Viking Pump, Inc. • Cedar Falls, IA...
  • Page 27: Warranty

    (www.vikingpump.com/warranty/warranty-info). A complete non-self lubricating liquids, carbon graphite bushings are copy of the warranty may also be obtained by contacting Viking through regular mail at Viking Pump, Inc., 406 State typically the preferred material. Street, Cedar Falls, Iowa 50613, USA.

This manual is also suitable for:

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