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TECHNICAL SERVICE MANUAL: INSTALLATION, OPERATION & MAINTENANCE
TABLE OF CONTENTS
Model Number Chart ..................................................................1
Safety Information & Instructions ...............................................2
Introduction ................................................................................3
Special Information ....................................................................3
Rotation ..................................................................................3
Jacketed Ports ........................................................................3
Pressure Relief Valves ...........................................................3
Maintenance ...............................................................................3
Lubrication ..............................................................................3
Cleaning Pump .......................................................................3
Storage ...................................................................................3
Suggested Repair Tools .........................................................4
Cartridge Seal ...............................................6
®
Cartridge Seal ............................................6
®
Pump Disassembly ....................................................................7
Pump Assembly .........................................................................8
Thrust Bearing Adjustment ........................................................9
Installation: Bushings ...............................................................10
Bronze & Hardened Iron ......................................................10
Tungsten Carbide .................................................................10
Relubrication ............................................................................10
Pressure Relief Valve Instructions ...........................................10
Disassembly .........................................................................10
Assembly .............................................................................. 11
Pressure Adjustment ............................................................ 11
Important Ordering Information ............................................ 11
...................................................... 11
General Installation Notes ........................................................ 11
Foundation ...............................................................................13
Component & Unit Lifting Features .........................................13
Alignment .................................................................................14
Piping .......................................................................................15
Start Up ....................................................................................16
Troubleshooting .......................................................................16
Vacuum Gauge - Suction Port .............................................16
Pressure Gauge - Discharge Port ........................................17
Rapid Wear .............................................................................18
Preventative Maintenance .......................................................18
Do's & Don'ts ...........................................................................19
Installation ............................................................................19
Operation ..............................................................................19
Maintenance .........................................................................19
ESB-515 ...................................................................................20
Lubrication of Viking Pumps .................................................20
Lubrication of Viking Reducers ............................................20
Lubrication of Viking Associative Equipment .......................20
LIQUID SPECIFIC PRODUCT LINE:
CAST IRON ASPHALT PUMPS
1224A-ASP SERIES™, 1324A-ASP SERIES™
SIZES: K, KK, L, LQ, LL, LS, Q, QS, M, N, R, RS
© 2021 Viking Pump, Inc. • Cedar Falls, IA
MODEL NUMBER CHART
JACKETED PUMPS WITH O-PRO
CLEAN ASPHALT
K1224A-ASP1
KK1224A-ASP1
L1224A-ASP1
LQ1224A-ASP1
LL1224A-ASP1
LS1224A-ASP1
Q1224A-ASP1
QS1224A-ASP1
M1224A-ASP1
N1324A-ASP1
R1324A-ASP1
RS1324A-ASP1
FIGURE 1: 1224A-ASP SERIES™
(K1224A -ASP1 SHOWN)
FIGURE 2: 1324A-ASP SERIES™
(N1324A-ASP1 SHOWN)
TSM
1468
Page
1 of 20
Issue
A
CARTRIDGE SEAL
®
FILLED ASPHALT
K1224A-ASP2
KK1224A-ASP2
L1224A-ASP2
LQ1224A-ASP2
LL1224A-ASP2
LS1224A-ASP2
Q1224A-ASP2
QS1224A-ASP2
M1224A-ASP2
N1324A-ASP2
R1324A-ASP2
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Summary of Contents for Viking pump 1224A-ASP Series
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Page 1: Table Of Contents
FIGURE 2: 1324A-ASP SERIES™ Do’s & Don’ts ................19 (N1324A-ASP1 SHOWN) Installation ................19 Operation ................19 Maintenance .................19 ESB-515 ...................20 Lubrication of Viking Pumps ..........20 Lubrication of Viking Reducers ..........20 Lubrication of Viking Associative Equipment .......20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... -
Page 2: Safety Information & Instructions
BEFORE operating the pump, be sure that: information, refer to Appendix, General Installation Notes, • It is clean and free from debris. item 5 on Pressure Protection or contact your Viking Pump ® representative for Engineering Service Bulletin ESB-31. • All valves in the suction and discharge pipelines are fully opened. -
Page 3: Introduction
Protection or contact your Viking Pump representative for ® Engineering Service Bulletin ESB-31. Note: O-Pro Cartridge Seal is patent pending. ® TSM 1468 | Issue A | Page 3 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... -
Page 4: Suggested Repair Tools
Casing (Tapped or Flanged) Internal Relief Valve ® O-Pro Cartridge Seal Washer Head Gasket ® O-Pro Cartridge Seal Capscrews Rotor and Shaft Assembly ® TSM 1468 | Issue A | Page 4 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... - Page 5 Casing (Tapped or Flanged) Flange Studs ® Dynamic O-Ring (Qty 2 Req'd) Head Gasket Flange Nuts Outer Static O-Ring Rotor and Shaft Assembly TSM 1468 | Issue A | Page 5 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA...
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Page 6: Removal: O-Pro ® Cartridge Seal
Coat the rotor shaft and tapered installation sleeve, and inner diameter of O-Pro ® Seal with lubricant or grease prior to assembly. TSM 1468 | Issue A | Page 6 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... -
Page 7: Pump Disassembly
6. Remove the double row ball bearing (2 tapered roller bearings on Q, QS, M, N, R, RS sizes) and inner bearing spacer collar from the bearing housing. TSM 1468 | Issue A | Page 7 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... -
Page 8: Pump Assembly
"Table 1" on page 9. This will provide the correct end play for the bearings. TSM 1468 | Issue A | Page 8 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... -
Page 9: Thrust Bearing Adjustment
0.31 1324A-ASP1 0.020 8.14 0.41 1324A-ASP2 0.025 10.25 0.41 1324A-ASP1 0.040 18.09 0.45 1324A-ASP2 0.040 18.09 0.45 1324A-ASP1 0.040 18.09 0.45 TSM 1468 | Issue A | Page 9 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... -
Page 10: Installation: Bushings
TUNGSTEN CARBIDE If an industrial oven is not available at the facility where the pump is being repaired, it is recommended to purchase the complete idler and bushing assembly from a Viking Pump ® representative. 3. Reference "Table 4" on page 10 to determine temperature required to install Tungsten Carbide idler bushings. -
Page 11: Assembly
See Figure A3 for correct idler pin location in relation to pump ports. FIGURE A1 FIGURE A2 Left-Hand Right-Hand Pump Pump TSM 1468 | Issue A | Page 11 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... - Page 12 (e). When the force exerted by the liquid under the poppet exceeds that exerted by the spring, the poppet lifts and liquid starts to flow through the valve. TSM 1468 | Issue A | Page 12 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA...
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Page 13: Foundation
The slings can slide, allowing the unit to tip and/or fall. Improper lifts can result in personal injury and/or damage to the unit. TSM 1468 | Issue A | Page 13 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... -
Page 14: Alignment
Straightedge FIGURE A12: REDUCER DRIVE When sheaves are properly aligned, all points A, B, C, D will touch string or straightedge. TSM 1468 | Issue A | Page 14 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... -
Page 15: Piping
“Springing” or “drawing” the piping up to the pump will Keep Long Horizontal Line Below Liquid Level TSM 1468 | Issue A | Page 15 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... -
Page 16: Start Up
Liquid is too viscous to flow through the piping. it cool and lubricated. c. Lift is too high. 11. Do not use the Viking pump to flush, pressure test or d. Line is too small. prove the system with water. Either remove the pump or run piping around it while flushing or testing. -
Page 17: Pressure Gauge - Discharge Port
See Rapid Wear Table. 4. Pump is worn out. TSM 1468 | Issue A | Page 17 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... -
Page 18: Rapid Wear
TSM 1468 | Issue A | Page 18 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... -
Page 19: Do's & Don'ts
Operation under either of these conditions may result in a heat build-up in the pump, which could cause hazardous conditions or happenings. TSM 1468 | Issue A | Page 19 of 20 © 2021 Viking Pump, Inc. • Cedar Falls, IA... -
Page 20: Esb-515
EP 0, 1, 2 (www.vikingpump.com/warranty#information). complete Guard Seals copy of the warranty may also be obtained by contacting Grease used for Misty Ultra High Viking through regular mail at Viking Pump, Inc., 406 State High Temperature O-Pro Cartridge Temp Superfilm ® Grease Street, Cedar Falls, Iowa 50613, USA.
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