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Related Manuals for WARRIOR T1000-145
Summary of Contents for WARRIOR T1000-145
- Page 1 ELECTRICAL WINCH T1000-100 T1000-145 T1000-2200 Assembly & Operating Instructions...
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Page 2: Table Of Contents
WINCH WORKING DEMONSTRATION ..........1 0 REPLACING THE WIRE ROPE ............. 1 1 MAINTENANCE ..................1 1 TROUBLE SHOOTING ................1 2 WINCH ASSEMBLY DRAWING（T1000-100/T1000-145） ....1 3 WINCH PARTS LIST（T1000-100/T1000-145） ........1 4 SPECIFICATION（T1000-100） ............1 5 SPECIFICATION（T1000-145） ............1 6 WINCH ASSEMBLY DRAWING（T1000-2200）... -
Page 3: Introduction
INTRODUCTION Congratulations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. - Page 4 2. Motor: Your motor is powered by a 12/24 volt battery and provides power to the gear mechanism which turns the drum and winds the wire rope; 3. Winch Drum: The winch drum is the cylinder on which the wire rope is stored. It can feed or wind the rope depending on the remote winch switch.
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Page 5: Safety Precautions
wire rope. We recommend you to use double line and snatch block for pulling over 70% of the rated line pull. SAFETY PRECAUTIONS WARNING WARNING – Do not exceed rated capacity shown in this table. WARNING – Intermittent use only. Allow winch to cool between uses. WARNING –... -
Page 6: General Tips For Safe Operation
cable to slide through your hands. Do not let your hands get within 12 in. of the winch while spooling. Turn off the winch and repeat the procedure until a few feet of cable is left. Disconnect the remote control and finish spooling by rotating the drum by hand with the clutch disengaged. -
Page 7: Winching Techniques A-Z
• The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch. If the winch is used for a considerable amount of time with the engine off, the battery may be drained and too weak to restart the engine. - Page 8 e. Pull out the wire rope to your desired anchor point using the hand saver hook. f. Secure the clevis hook to the anchor point: Sling, chain or snatch block. Do not attach the hook back onto the wire rope. g.
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Page 9: Winch Assembly And Mounting
is tight. w. Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in. x. Secure the hook and hook strap. y. Disconnect the remote control and store in a clean, dry place. z. - Page 10 CAUTION – Batteries contain gases which are flammable and explosive. Wear eye protection during installation and remove all jewelry. Do not lean over battery while making connections. 6. Assemble the clevis hook to the cable. Take off the pin from the clevis hook, connect the clevis hook to the cable and mount the pin back to the clevis Hook.
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Page 11: Mounting Drawing
MOUNTING DRAWING The mounting drawing WINCH ACCESSORIES YOU WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves – For handling the wire rope and hook strap. Anchor Strap/Chain – Tree saver anchor straps are made of high quality nylon with high tensile strengths up to 15000lbs. Heavy Blanket –... -
Page 12: Winch Working Demonstration
CAUTION Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch. Fig 3.2 Fig 3.2 Short pulls from an angle can be used to straighten the vehicle. Long pulls should be done with the wire rope at a 90°... -
Page 13: Replacing The Wire Rope
5. Test-run winch in two directions, each direction for one or two seconds. 6. While standing aside of the tow path, hold and operate the switch assembly supplied by your choice. To reverse directions. Wait until the motor stops before reversing directions. -
Page 14: Trouble Shooting
TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION -Switch Assembly not -Insert switch assembly all the way into the connected properly connector. -Loose battery cable -Tighten nuts on all cable connections. connections Motor does not -Replace switch assembly. -Defective switch turn on -Check for voltage at armature port with Switch assembly pressed. -
Page 15: Winch Assembly Drawing（T1000-100/T1000-145
WINCH ASSEMBLY DRAWING（T1000-100/T1000-145）... -
Page 16: Winch Parts List（T1000-100/T1000-145
WINCH PARTS LIST（T1000-100/T1000-145） Part # Description Remark Lock Washer Φ6 T1000001 T1000002 Screw M6x 20 T1000100 T1000-100 Motor Assembly T1450100 T1000-145 T1000003 Ring Seals T1000004 Ring Seals T1000005 Motor Bracket Think Flat Washer Φ10 T1000006 Lock Washer Φ10 T1000007 T1000008... -
Page 17: Specification（T1000-100
SPECIFICATION（T1000-100） Rated line pull 10000 lbs (4536 kgs) 12V:Input: 4.6kW / 6.2hp; Output: 2.1kW / 2.8hp Motor: series wound 24V:Input: 6.5kW / 8.7hp; Output: 2.8 kW / 3.8hp Gear reduction ratio 228:1 Cable (Dia.× L) Ø9/25"×82 ' (Ø9.1mm×25m) Drum size (Dia.× L) Ø2.48 "×8.5 "... -
Page 18: Specification（T1000-145
SPECIFICATION（T1000-145） Rated line pull 14500 lbs (6577 kgs) 12V:Input: 5.4kW / 7.2hp; Output: 2.7kW / 3.6hp Motor: series wound 24V:Input: 5.7kW / 7.6hp; Output: 3.3 kW / 4.4hp Gear reduction ratio 228:1 Cable (Dia.× L) Ø7/16"×75.4 ' (Ø11mm×23m) Drum size (Dia.× L) Ø2.48 "×8.5 "... -
Page 19: Winch Assembly Drawing（T1000-2200
WINCH ASSEMBLY DRAWING（T1000-2200）... -
Page 20: Winch Parts List（T1000-2200
WINCH PARTS LIST（T1000-2200） Part # Description Remark Lock Washer Φ8 T2200001 T2200002 Screw M8x 25 T2200100 Motor Assembly T2200003 Ring Seals T2200004 Motor Bracket Flat Washer Φ12 T2200005 Lock Washer Φ12 T2200006 T2200007 Cap Screw M12 x 30 T2200008 Bushing-Drum T2200009 Ring Seals T2200010... -
Page 21: Specification（T1000-2200
SPECIFICATION（T1000-2200） Rated line pull 22000 lbs (9979 kgs) 12V:Input: 5.5kW / 7.4hp; Output: 2.9kW / 3.9hp Motor: series wound 24V:Input: 6.1kW / 8.2hp; Output: 3.1kW / 4.2hp Gear reduction ratio 450:1 Cable (Dia.× L) Ø7/13"×78.7 ' (Ø13.8mm×24m) Drum size (Dia.× L) Ø3.46 "×8.4 "...
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