Related Manuals for WARRIOR Trojan 40PUS12
Summary of Contents for WARRIOR Trojan 40PUS12
- Page 1 PORTABLE ELECTRICAL WINCH Warrior Trojan Portable Utility Winch Assembly & Operating Instructions...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION ..................1 GETTING TO KNOW YOUR WINCH ............2 SAFETY PRECAUTIONS .................3 WINCH ASSEMBLY AND MOUNTING ............4 WIRING DRAWING ..................6 WINCH WORKING DEMONSTRATION ...........7 REPLACING THE WIRE ROPE ...............8 MAINTENANCE ..................9 TROUBLE SHOOTING ................9 WINCH ASSEMBLY DRAWING ............1 0 WINCH PARTS LIST ................ -
Page 3: Introduction
INTRODUCTION Congratulations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. -
Page 4: Getting To Know Your Winch
GETTING TO KNOW YOUR WINCH A Portable winch is a complete winching solution in a convenient kit that features a 4000lb rated line pull winch on a unique powder coated winch platform, all in a compact, easy to carry composite plastic box. The kit is easy to store, use, and repack. -
Page 5: Safety Precautions
SAFETY PRECAUTIONS ⚫ AFTER READING AND UNDERSTANDING THIS MANUAL, LEARN TO USE YOUR WINCH. After installing the winch, practice using it so you will be familiar with it when required to do so.. ⚫ ALWAYS STAND CLEAR OF THE WIRE ROPE, HOOK AND WINCH. IN THE UNLIKELY EVENT OF ANY COMPONENT FAILURE IT’S BEST TO BE OUT OF HARM’S WAY. -
Page 6: Winch Assembly And Mounting
⚫ It is a good idea to use a heavy blanket or winch sail over the wire rope near the hook end pulling heavy loads. If a rope failure should occur, the cloth will act as a dampener and help prevent the rope from whipping. ⚫... - Page 7 PERMANENT MOUNTED USE The preferred mounting arrangement is to use the four (4) outer bolt holes in the mounting plate to mount the unit to a surface. To resist the winching loads a minimum of 1/4” (6mm) mounting plate thickness should be used. Be certain that the structure used for mounting will resist the winching loads.
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Page 8: Wiring Drawing
(OPTIONAL) PERMANENT MOUNT For this option, place the winch Freespool in Disengaged, and spool off enough rope from the winch drum to insert the steel stiffening plate underneath the winch drum, if it was not Inserted during winch assembly. To resist the winching loads a minimum of 1/4”... -
Page 9: Winch Working Demonstration
ALWAYS be sure that power and controller cables do not interfere with the winching operation or tangle the winch operator. ALWAYS keep safety at top priority. Apply several layers of electrical tape where wiring may come into contact with sharp metal parts of the vehicle to prevent insulation abrasion or cutting. WARNING –... -
Page 10: Replacing The Wire Rope
6. When the pulling is complete, remove the switch assembly from the female control socket of the directional valve and replace the female control box socket cover. REPLACING THE WIRE ROPE If the wire rope has become worn or is beginning to show signs of strands breaking, it must be replaced before being used again. -
Page 11: Maintenance
MAINTENANCE Periodically check the tightness of mounting bolts and electrical connections. Remove all dirt or corrosion and always keep clean. Do not attempt to disassemble the gearbox. The gearbox has been lubricated using a high temperature lithium grease and is sealed at the factory. -
Page 12: Winch Assembly Drawing
WINCH ASSEMBLY DRAWING... -
Page 13: Winch Parts List
WINCH PARTS LIST Part # Description Remark TB400001 Terminal Protector TB400100 Motor Assembly TB400002 Ring Seals TB400003 Bushing-Drum TB400004 CouplingⅠ TB400005 Spring TB400006 CouplingⅡ TB400007 Spring TB400200 Drum Assembly TB400008 Screw M6 x 8 TB400009 Screw M6 x20 Locking Washer Φ6 TB400010 TB400011 Tie Bar... -
Page 14: Specification
SPECIFICATION 4000 lbs (1814 kgs) Rated line pull 12v: Input: 2.4kW / 3.2hp; Output: 1kW / 1.3hp Motor: permanent magnet Gear reduction ratio 166:1 Wire rope Synthetic rope Cable (Dia.× L) Ø7/32"×42.0 ' (Ø5.4mm×12.8m) Ø1/5"×49.2 ' (Ø5mm×15m) Ø2.0 "×3.2 " (Ø50.4mm×82mm) Drum size (Dia.×...
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