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Summary of Contents for WARRIOR 50SPS12
- Page 1 ELECTRICAL WINCH 50SPS12 50SPS24 50SPA12 50SPA24 Assembly & Operating Instructions...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION ..................1 GETTING TO KNOW YOUR WINCH ............1 SAFETY PRECAUTIONS .................3 GENERAL TIPS FOR SAFE OPERATION ..........4 WINCHING TECHNIQUES A-Z ..............5 WINCH ASSEMBLY AND MOUNTING ............7 MOUNTING DRAWING ................8 WINCH ACCESSORIES YOU WILL NEED ..........9 RIGGING TECHNIQUES ................9 WINCH WORKING DEMONSTRATION .......... -
Page 3: Introduction
INTRODUCTION Congratulations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. - Page 4 2. Motor: Your motor is powered by a 12/24 volt battery and provides power to the gear mechanism which turns the drum and winds the wire rope; 3. Winch Drum: The winch drum is the cylinder on which the wire rope is stored. It can feed or wind the rope depending on the remote winch switch.
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Page 5: Safety Precautions
wire rope. We recommend you to use double line and snatch block for pulling over 70% of the rated line pull. SAFETY PRECAUTIONS WARNING WARNING – Do not exceed rated capacity shown in this table. WARNING – Intermittent use only. Allow winch to cool between uses. WARNING –... -
Page 6: General Tips For Safe Operation
cable to slide through your hands. Do not let your hands get within 12 in. of the winch while spooling. Turn off the winch and repeat the procedure until a few feet of cable is left. Disconnect the remote control and finish spooling by rotating the drum by hand with the clutch disengaged. -
Page 7: Winching Techniques A-Z
• The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch. If the winch is used for a considerable amount of time with the engine off, the battery may be drained and too weak to restart the engine. - Page 8 e. Pull out the wire rope to your desired anchor point using the hand saver hook. f. Secure the clevis hook to the anchor point: Sling, chain or snatch block. Do not attach the hook back onto the wire rope. g.
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Page 9: Winch Assembly And Mounting
is tight. w. Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in. x. Secure the hook and hook strap. y. Disconnect the remote control and store in a clean, dry place. z. -
Page 10: Mounting Drawing
CAUTION – Batteries contain gases which are flammable and explosive. Wear eye protection during installation and remove all jewelry. Do not lean over battery while making connections. 6. Assemble the clevis hook to the cable. Take off the pin from the clevis hook, connect the clevis hook to the cable and mount the pin back to the clevis Hook. -
Page 11: Winch Accessories You Will Need
The mounting drawing WINCH ACCESSORIES YOU WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves – For handling the wire rope and hook strap. Anchor Strap/Chain – Tree saver anchor straps are made of high quality nylon with high tensile strengths up to 15000lbs. Heavy Blanket –... -
Page 12: Winch Working Demonstration
CAUTION Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch. Fig 3.2 Fig 3.2 Short pulls from an angle can be used to straighten the vehicle. Long pulls should be done with the wire rope at a 90°... -
Page 13: Replacing The Wire Rope
5. Test-run winch in two directions, each direction for one or two seconds. 6. While standing aside of the tow path, hold and operate the switch assembly supplied by your choice. To reverse directions. Wait until the motor stops before reversing directions. -
Page 14: Trouble Shooting
TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION -Switch Assembly not -Insert switch assembly all the way into the connected properly connector. -Loose battery cable -Tighten nuts on all cable connections. connections Motor does not -Replace switch assembly. -Defective switch turn on -Check for voltage at armature port with Switch assembly pressed. - Page 15 http://ju.taobao.comWINCH ASSEMBLY DRAWING...
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Page 16: Winch Parts List
WINCH PARTS LIST Part # Description Remark X0500001 Terminal Protect X0500100 Motor Assembly X0500002 Cap Screw M10 x 35 Lock Washer Φ10 X0500003 Think Flat Washer Φ10 X0500004 X0500005 Hex Nut M10 X0500200 Break / Shaft Assembly Bushing—Drum X0500006 X0500007 Tie Bar X0500008 Ring Seals... -
Page 17: Specification
SPECIFICATION Rated line pull 5000 lbs (2268 kgs) 12V:Input: 3.4 kW / 4.5hp; Output: 1.4 kW / 1.9hp Motor: permanent magnet 24V:Input: 3.5 kW / 4.7hp; Output: 1.7 kW / 2.3hp Gear reduction ratio 230:1 Cable (Dia.× L) Ø1/4 "×79 ' (Ø6.4mm×24m) Drum size (Dia.×... -
Page 18: Warranty
WARRANTY Your Power Equipment winch has been manufactured and tested to the highest standards. Please ensure you read and understand the assembly and operating instructions before use. Failure to comply with these instructions or any improper use of the equipment will terminate the warranty. Please ensure you record the information below: Distributor Date of Purchase... - Page 19 Winch Solutions are the sole distributors of WARRIOR WINCHES. Winch Solutions (“seller” or winch solutions) warrants to the original retail buyer only (“Buyer”) that any mechanical component of a genuine WARRIOR WINCH (“product”) is free of defects in material and workmanship for the lifetime of the winch.
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