Related Manuals for WARRIOR SAMURAI S8000
Summary of Contents for WARRIOR SAMURAI S8000
- Page 1 SAMURAI NEXT GEN ELECTRIC WINCH S8000 S9500 S12000 S14500 S9500SD S9500HS Assembly & Operating Instructions...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION ..................1 GETTING TO KNOW YOUR WINCH ............1 WINCH ASSEMBLY AND MOUNTING ............3 SAFETY PRECAUTIONS .................5 GENERAL TIPS FOR SAFE OPERATION ..........6 RIGGING TECHNIQUES ................7 WINCHING TECHNIQUES A-Z .............. 8 MAINTENANCE ..................9 REPLACING THE WIRE ROPE ............. 1 0 TROUBLE SHOOTING ................ -
Page 3: Introduction
INTRODUCTION Congratulations on your purchase of a winch. We design and build winches to strict specifications and with proper use and maintenance your winch should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. - Page 4 3. Winch Drum: The winch drum is the cylinder on which the wire rope is stored. It can feed out or wind in the rope by use of the remote winch switch. 4. Wire Rope: Your winch has a galvanized aircraft cable designed specifically for load capacity of the rated line pull of this winch.
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Page 5: Winch Assembly And Mounting
WINCH ASSEMBLY AND MOUNTING 1. Your winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular vehicle and mounting channels. If you cannot find a kit locally, contact us and we will provide you with the name of a dealer near you. - Page 6 CAUTION – Batteries contain gases which are flammable and explosive. Wear eye protection during installation and remove all jewelry. Do not lean over battery while making connections. 6. Assemble the Clevis Hook to the cable. Take off the pin from the Clevis Hook, connect the Clevis Hook to the cable and mount the pin back to the Clevis Hook.
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Page 7: Safety Precautions
are accurate. If the drum is turning and collecting more cable, then reverse the leads on the motor. Repeat and check rotation. SAFETY PRECAUTIONS WARNING WARNING – DO NOT EXCEED RATED CAPACITY. WARNING – Intermittent use only. WARNING - Do not use winch for lifting or moving people. WARNING - A minimum of five wraps of cable around the drum barrel is necessary for pulling and holding the rated load. -
Page 8: General Tips For Safe Operation
Turn off the winch and repeat the procedure until a few feet of cable is left. Disconnect the remote control and finish spooling by hand by rotating the drum manually with the clutch disengaged. Keep hands clear of the fairlead and drum while the winch is under power. Do not use as a hoist. -
Page 9: Rigging Techniques
• The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch. If the winch is used for a considerable time with the engine switched off the battery may be drained and too weak to restart the engine •... -
Page 10: Winching Techniques A-Z
When pulling a heavy load, place a blanket or jacket over the wire rope five or six feet from the hook because in the event of a broken Fig 3.3 cable it will dampen the snap back. For additional protection open the hood/bonnet of the vehicle as shown in Fig 3.3 For pulls over 6800lbs, we recommend the use of the snatch block/pulley block to double line the wire rope. -
Page 11: Maintenance
o. Begin winching. Be sure that the wire rope is winding evenly and tightly around the drum. The vehicle that is being winched can be slowly driven to add assistance to the winching process. Avoid shock loads; keep the wire rope under tension. p. -
Page 12: Trouble Shooting
If the wire rope has become worn or is beginning to show signs of fraying, it must be replaced before being used again. To do this, remove the defective rope by free spooling. Remove the bolt M8x10 on the drum and release the rope. Insert the end of the new rope and secure the M8 x 10 mm bolt tightly. -
Page 14: Winch Parts List（S8000
WINCH PARTS LIST (S8000) Part # Description Remark 950100 Motor Assembly 800001 Cap Screw M10 x 35 Lock Washer Φ10 800002 Think Flat Washer Φ10 800003 800004 Hex Flange Nut M10 1200200 Break / Shaft Assembly 1200005 Bushing—Drum 800006 Tie Bar 800007 Screw M8 x 10 Think Flat Washer Φ8... -
Page 15: Winch Assembly Drawing(S9500)
WINCH ASSEMBLY DRAWING(S9500) -
Page 16: Winch Parts List（S9500
WINCH PARTS LIST (S9500) Part # Description Remark 950100 Motor Assembly 950001 Cap Screw M10 x 35 Lock Washer Φ10 950002 Think Flat Washer Φ10 950003 950004 Hex Flange Nut M10 1200200 Break / Shaft Assembly 1200005 Bushing—Drum 950006 Tie Bar 950007 Screw M8 x 10 Think Flat Washer Φ8... -
Page 17: Winch Assembly Drawing(S12000)
WINCH ASSEMBLY DRAWING(S12000) -
Page 18: Winch Parts List（S12000
WINCH PARTS LIST (S12000) Part # Description Remark 1200100 Motor Assembly 1200001 Cap Screw M10 x 35 Lock Washer Φ10 1200002 Think Flat Washer Φ10 1200003 1200004 Hex Flange Nut M10 1200200 Break / Shaft Assembly 1200005 Bushing—Drum 1200006 Tie Bar 1200007 Screw M8 x 10 Think Flat Washer Φ8... -
Page 19: Winch Assembly Drawing(S14500)
WINCH ASSEMBLY DRAWING(S14500) -
Page 20: Winch Parts List（S14500
WINCH PARTS LIST (S14500) Part # Description Remark 1450100 Motor Assembly 1450001 Cap Screw M10 x 35 Lock Washer Φ10 1450002 Think Flat Washer Φ10 1450003 1450004 Hex Flange Nut M10 1450200 Break / Shaft Assembly 1450005 Bushing—Drum 1450006 Tie Bar 1450007 Screw M8 x 10 Think Flat Washer Φ8... -
Page 21: Winch Assembly Drawing(S9500Sd)
WINCH ASSEMBLY DRAWING(S9500SD) -
Page 22: Winch Parts List（S9500Sd
WINCH PARTS LIST (S9500SD) Part # Description Remark 950100 Motor Assembly 95SD0001 Cap Screw M10 x 35 Lock Washer Φ10 95SD0002 Think Flat Washer Φ10 95SD0003 95SD0004 Hex Flange Nut M10 1200200 Break / Shaft Assembly 1200005 Bushing—Drum 95SD0006 Tie Bar 95SD0007 Screw M8 x 10 Think Flat Washer Φ8... -
Page 23: Winch Assembly Drawing(S9500Hs)
WINCH ASSEMBLY DRAWING(S9500HS) -
Page 24: Winch Parts List（S9500Hs
WINCH PARTS LIST (S9500HS) Part # Description Remark 1200100 Motor Assembly 95HS0001 Cap Screw M10 x 35 Lock Washer Φ10 95HS0002 Think Flat Washer Φ10 95HS0003 95HS0004 Hex Flange Nut M10 1200200 Break / Shaft Assembly 1200005 Bushing—Drum 95HS0006 Tie Bar 95HS0007 Screw M8 x 10 Think Flat Washer Φ8... -
Page 25: Specification（S8000
SPECIFICATION（S8000） Rated line pulls 8000 lbs (35.56kN) Gear reduction 196:1 ratio Motor 5.8hp / 4.3Kw(12V) 7.4hp / 5.5Kw(24V) Overall dimensions 22" (L) x6.3" (W) x9.8" (H)/10.3" (H) 559(L)mmX160(W) mmX248(H)mm/262(H) mm Drum size Ø2.48" (D) x 8.8" (L) Ø 63(D) mm ×223(L) mm Cable Ø... -
Page 26: Specification（S9500
SPECIFICATION（S9500） Rated line pulls 9500 lbs (42.23kN) Gear reduction ratio 196:1 Motor 6.1hp / 4.6Kw(12V) 7.8hp / 5.8Kw(24V) Overall dimensions 22" (L) x6.3" (W) x9.8" (H)/10.3" (H) 559(L)mmX160(W)mmX248(H)mm/262(H)mm Drum size Ø2.48" (D) x 8.8" (L) Ø 63(D) mm ×223 (L) mm Cable Ø... -
Page 27: Specification（S12000
SPECIFICATION（S12000） Rated line pulls 12000 lbs (53.34KN) Gear reduction 253:1 ratio Motor 6.7hp / 5.0Kw(12V) 8.0hp / 6.0Kw(24V) Overall dimensions 22" (L) x6.3" (W) x9.8" (H)/10.3" (H) 559(L)mmX160(W)mmX248(H)mm/262(H)mm Drum size Ø2.48" (D) x 8.8" (L) Ø 63(D) mm ×223(L) mm Cable Ø... -
Page 28: Specification（S14500
SPECIFICATION（S14500） Rated line pulls 12000 lbs (53.34KN) Gear reduction ratio 253:1 Motor 7.2hp / 5.4Kw(12V) 8.3hp / 6.2Kw(24V) Overall dimensions 23.35" (L) x6.30" (W) x9.80" (H) /10.3" (H) 593(L) mm X 160(W) mm X 248 (H) mm/262(H) mm Drum size Ø2.48"... -
Page 29: Specification（S9500Sd
SPECIFICATION（S9500SD） Rated line pulls 9500 lbs (42.23kN) Gear reduction 196:1 ratio Motor 6.1hp / 4.6Kw(12V) 7.8hp / 5.8Kw(24V) Overall dimensions 18" (L) x6.3" (W) x9.8" (H) /10.3" (H) 456(L)mmX160(W)mmX248(H)mm/262(H)mm Drum size Ø2.48" (D) x 4.7" (L) Ø 63(D) mm ×120 (L) mm Cable Ø... -
Page 30: Specification（S9500Hs
SPECIFICATION（S9500HS） Rated line pulls 9500 lbs (42.23kN) Gear reduction ratio 196:1 Motor 8.6 hp / 6.4kW (DC 12V) 10.7hp /8.0kW (DC 24V) Overall dimensions 23.35" (L) x6.30" (W) x9.80" (H) /10.3" (H) 593(L)mmX160(W)mm X 248 (H) mm/262(H) mm Drum size Ø2.48"... -
Page 31: Warranty
Winch Solutions are the sole distributors of WARRIOR WINCHES. Winch Solutions (“seller” or winch solutions) warrants to the original retail buyer only (“Buyer”) that any mechanical component of a genuine WARRIOR WINCH (“product”) is free of defects in material and workmanship for the lifetime of the winch. - Page 32 Winch Solution reserves the right to change the Product design without notice. Winch Solutions reserves the right to replace any part or whole unit with a newer design of the same function. Please ensure you record the information below: Distributor Date of Purchase Invoice No Serial No...
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