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Summary of Contents for WARRIOR 80LDS24
- Page 1 ELECTRICAL WINCH 80LDS24 Assembly & Operating Instructions...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION ..................1 GETTING TO KNOW YOUR WINCH ............1 SAFETY PRECAUTIONS .................3 GENERAL TIPS FOR SAFE OPERATION ..........4 WINCHING TECHNIQUES A-Z ..............5 WINCH ASSEMBLY AND MOUNTING ............7 MOUNTING DRAWING ................9 WINCH ACCESSORIES YOU WILL NEED ..........9 RIGGING TECHNIQUES ................9 WINCH WORKING DEMONSTRATION .......... -
Page 3: Introduction
INTRODUCTION Congratulations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. - Page 4 1. This winch is engineered for maximum line pull with only one layer of cable spooled onto the winch drum (the first layer). 2. Motor: Your motor is powered by a 12 or 24 volt battery and provides power to the gear mechanism which turns the drum and winds the rope In or Out.
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Page 5: Safety Precautions
surfaces such as trailers, step bumpers, truck beds, etc. The mounting channel also has holes to accept your roller fairlead. (Sold separately) 13. Snatch Block: If your winch is supplied with a snatch block that can double the pulling power of the winch, or change the pulling direction without damaging the wire rope. -
Page 6: General Tips For Safe Operation
WARNING – Do not exceeds maximum line pull ratings shown on the tables. WARNING – When spooling the cable ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top. To spool correctly you should keep a slight load on the cable while pushing the remote button to draw in the cable. - Page 7 wire rope. For loads over 70% of rated line pull, we recommend the use of the pulley block/snatch block to double the wire rope line. This will aid in two ways: a) reduce the number or rope layers on the drum, as well as, b) reduce the load on the wire rope by as much as 50%.
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Page 8: Winching Techniques A-Z
WINCHING TECHNIQUES A-Z a. Take time to asses your situation and plan your pull. b. Put on gloves to protect your hands. c. Disengage the clutch to allow free-spooling and to save battery power. d. Attach the hand saver hook to the clevis hook (If Included). e. -
Page 9: Winch Assembly And Mounting
r. The winching operation is complete once the vehicle is on stable ground and is able to drive under its own power. s. Secure the vehicle. Be sure to set the brakes and place the vehicle in park. NEVER use the winch as securing device it is NOT designed for this and will damage the brake or winch. - Page 10 channel and roller fairlead. Now, using the remaining cap screws, flat washer, lock washer and nut secure the winch to the mounting channel. 4. Connect the battery and motor leads as the drawing above. Keep in mind that every type of winch is different each other. 5.
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Page 11: Mounting Drawing
8. Check for proper drum rotation. Pull and turn the clutch knob to the “CLUTCH OUT” position. Pull out some cable from the drum, and then turn the clutch knob to the “CLUTCH IN” position to engage the gears. Press the cable out button on the power switch. -
Page 12: Winch Working Demonstration
Always use a sling as an anchor point. CAUTION Do not attach the clevis hook back onto the cable as this could cause damage to the cable.As shown in Fig 3.1 CAUTION Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch. -
Page 13: Replacing The Wire Rope
3. Reengage the clutch by turn the clutch assembly to the “CLUTCH IN” position, rarely if ever the clutch is difficult to engage, you should slightly turn the drum by hand, and then turn the clutch. 4. Insert the switch assembly connector onto the control box. 5. -
Page 14: Maintenance
MAINTENANCE Periodically check the tightness of mounting bolts and electrical connections. Remove all dirt or corrosion and always keep clean. Do not attempt to disassemble the gear box. Repairs should be done by the manufacturer or an authorized repair center. The gearbox has been lubricated using a high temperature lithium grease and is sealed at the factory. -
Page 15: Trouble Shooting
TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION -Wired remote not -Insert wired remote all the way into the connected properly connector. -Loose battery cable -Tighten nuts on all cable connections. connections -Replace remote control. -Defective wired Motor does not turn on -Check for voltage at armature port with remote Switch pressed. -
Page 16: Winch Assembly Drawing
WINCH ASSEMBLY DRAWING... -
Page 17: Winch Parts List
WINCH PARTS LIST Description Part # Remark Lock Washer Φ8 80LD0001 80LD0002 Screw M8x 25 80LD0100 Motor Assembly 80LD0003 Ring Seals 80LD0004 Motor Bracket Flat Washer Φ12 80LD0005 Lock Washer Φ12 80LD0006 80LD0007 Cap Screw M12 x 30 80LD0008 Bushing-Drum 80LD0009 Ring Seals 80LD0010... -
Page 18: Specification
SPECIFICATION Rated line pull 8000 kgs (17637 lbs) Motor: series wound 24V:Input: 6.1kW / 8.2hp; Output: 3.1kW / 4.2hp Gear reduction ratio 450:1 Cable (Dia.× L) Ø9/16"×131.2 ' (Ø13.8mm×40m) Drum size (Dia.× L) Ø5.43 "×9.76 " (Ø138mm×248mm) 11.97 "×4.5 " (304mm×114.3 mm) Mounting bolt pattern 11.97 "×7.5 "... - Page 19 WARRANTY PAGE...
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