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WARRIOR 260EHLW12 Assembly & Operating Instruction

WARRIOR 260EHLW12 Assembly & Operating Instruction

Electrical hoist

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ELECTRICAL HOIST
260EHLW12
260EHLW24
Assembly & Operating Instruction

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Summary of Contents for WARRIOR 260EHLW12

  • Page 1 ELECTRICAL HOIST 260EHLW12 260EHLW24 Assembly & Operating Instruction...
  • Page 2: Table Of Contents

    CONTENTS INTRODUCTION ..................1 DANGER ....................2 HOIST ASSEMBLY AND MOUNTING .............5 MOUNTING DRAWING ................6 HOIST WORKING DEMONSTRATION ............6 REPLACING THE WIRE ROPE ...............7 MAINTENANCE ..................7 TROUBLE SHOOTING ................9 HOIST ASSEMBLY DRAWING ............. 1 0 HOIST PARTS LIST ................1 1 SPECIFICATION ..................
  • Page 3: Introduction

    INTRODUCTION Congratulations on your purchase of a high quality winch. We design and manufacture lifting winches to strict specifications, with proper use and maintenance it will bring you many years of satisfying service. WARNING - Read, understand and follow all danger, warning and cautions instructions before operating this device.
  • Page 4: Danger

    used or any accident occurs through not reading and following the these safety instructions. DANGER The following environmental conditions may result in the possible causes of winch problems. -Low temperature below -10°C, high temperature above 40°C or humidity above 90% conditions. -In heavy acid or salty conditions.
  • Page 5 SAFETY PRECAUTIONS Always Pay attention to the following instructions. Obvious mistakes in operation may result in personal injury or equipment damage. WINCH ASSEMBLY AND MOUNTING 1. Your winch is designed with a bolt pattern that is standard in this class of lifting winch.
  • Page 6: Mounting Drawing

    MOUNTING DRAWING The mounting drawing CAUTION – Batteries contain gases which are flammable and explosive. Wear eye protection during installation and remove all jewelry. Do not lean over battery while making connections. WINCH WORKING DEMONSTRATION 1. Grab the cable assembly and pull the cable to the desired length, then attach to item being pulled.
  • Page 7: Replacing The Wire Rope

    4. While standing aside of the tow path, hold and operate the remote lead switch assembly supplied by your choice. To reverse directions. Wait until the motor stops completely before reversing directions. 5. When the pulling is complete, remove the remote lead switch assembly. From the female connector of the directional valve and replace the female connectors cover.
  • Page 8 Classification of checks Periodical Checking Reference Checking Item Checking Method Daily Three month month year ◎ Breaking of base wire Visual Less than 10% 7% of normal diameter ◎ Decreasing of diameter Visual To be free from kink ◎ Kink phenomena Visual phenomena ◎...
  • Page 9: Trouble Shooting

    TROUBLE SHOOTING When the winch fails to operate after several attempts, or if there is any fault while operating check the following: Symptom Possible Cause Remedy Cut circuit Check battery lead Weak battery Recharge or replace battery (Minimum 650CCA) Damaged circuit breaker Replace circuit breaker Hoist will not Bad connection of wirings...
  • Page 10 WINCH ASSEMBLY DRAWING...
  • Page 11: Hoist Parts List

    HOIST PARTS LIST Description Part # Remark Lock Washer Φ8 H2600001 H2600002 Screw M8x 25 H2600100 Motor Assembly H2600003 Ring Seals H2600004 Motor Bracket Flat Washer Φ12 H2600005 Lock Washer Φ12 H2600006 H2600007 Cap Screw M12 x 35 H2600008 Locknut M12 H2600009 Bushing-Drum H2600010...
  • Page 12: Specification

    SPECIFICATION Rated line pull 2600 lbs (1180 kgs) 12V: Input: 5.5kW / 7.4hp; Output: 2.9kW / 3.9hp Motor: series wound 24V: Input: 6.1kW / 8.2hp; Output: 3.1kW / 4.2hp Gear reduction ratio 370:1 Cable (Dia.× L) Ø13/41"×91.8 ' (Ø8.1mm×28m) Drum size (Dia.× L) Ø4.7 "×5.1 "...
  • Page 13 The electrical components (including the motor, contactor, and switches) will be free of defects in material and workmanship for a period of (3) three years (36 Months) from the original purchase provable date of purchase except on WARRIOR HOIST & AC WINCHES this will be 1 Year Only.

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260ehlw24