KaVo 1.008.3500 Technician's Instructions
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KaVo 1.008.3500 Technician's Instructions

KaVo 1.008.3500 Technician's Instructions

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Technician's instructions
EXPERTsurg LUX - 1.008.3500

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  • Page 1 Technician's instructions EXPERTsurg LUX - 1.008.3500...
  • Page 2 Distributed by: Manufacturer: KaVo Dental GmbH KaVo Dental GmbH Bismarckring 39 Bismarckring 39 88400 Biberach 88400 Biberach Germany Germany Phone +49 (0) 7351 56-0 www.kavo.com Fax +49 (0) 7351 56-1488...

  • Page 3: Table Of Contents

    Technician's instructions EXPERTsurg LUX - 1.008.3500 Table of contents Table of contents 1 User instructions............................. 5 1.1 User guide ............................. 1.1.1 Abbreviations ..........................5 1.1.2 Symbols ............................ 5 1.1.3 Target group ..........................5 1.2 Service..............................1.2.1 Repair Service .......................... 6 1.3 Terms and conditions of warranty......................
  • Page 4 Technician's instructions EXPERTsurg LUX - 1.008.3500 Table of contents 6.2.13 Footcontrol ..........................24 6.2.14 Foot control calibration......................25 6.2.15 Touchtest ..........................25 6.2.16 Select device version (from software version 1.30) ..............25 6.2.17 S600 Run-in (from software version 1.40) ................25 7 Service-Check ..............................

  • Page 5: User Instructions

    CE mark (European Community). A product bearing this mark meets the re- quirements of the pertinent EC directives, i.e. the standards applicable in Europe. 1.1.3 Target group This document is for service technicians who have been trained by KaVo for the product. 5 / 54...

  • Page 6: Service

    12 months from the date of purchase, subject to the following conditions: Upon justified complaints of flaws or a short delivery, KaVo will make good its war- ranty by replacing the product free of cost or repairing it according to the customer's wishes.

  • Page 7: Damage In Transit

    Dispose of and recycle the sales packaging appropriately in accordance with current packaging regulations, employing waste management or recycling companies. Com- ply with the comprehensive return system. KaVo has had its sales packaging licensed for this purpose. Please comply with the regional public waste-disposal system.

  • Page 8: Information On The Packaging: Storage And Transportation

    Technician's instructions EXPERTsurg LUX - 1.008.3500 1 User instructions | 1.4 Transportation and storage 3. Do not use a damaged product. Note If the recipient fails to comply with any of the above-mentioned obligations, the damage will be considered to have arisen following delivery (in accordance with CMR law, Chapter 5, Art.

  • Page 9: Safety

    Technician's instructions EXPERTsurg LUX - 1.008.3500 2 Safety | 2.1 Description of safety instructions 2 Safety 2.1 Description of safety instructions 2.1.1 Warning symbol Warning symbol 2.1.2 Structure DANGER The introduction describes the type and source of the hazard. This section describes potential consequences of non-compliance.

  • Page 10: Disposal Of Electronic And Electrical Devices

    2 Safety | 2.3 Disposal of electronic and electrical devices Note KaVo cannot guarantee the compliance of accessories, cables, and other compon- ents not supplied by KaVo with the EMC requirements of IEC 60601-1-2 (DIN EN 60601-1-2). 2.3 Disposal of electronic and electrical devices...
  • Page 11 Technician's instructions EXPERTsurg LUX - 1.008.3500 2 Safety | 2.4 Safety instructions CAUTION Electrical sparks in the product. Explosion and/or fire. ▶ Do not use product in areas subject to an explosion hazard. ▶ Do not operate the product in an oxygen-enriched atmosphere.
  • Page 12 Technician's instructions EXPERTsurg LUX - 1.008.3500 2 Safety | 2.4 Safety instructions CAUTION Electrostatic discharge. Destroys electronic components. ▶ Discharge your hand before you touch electronic components. 12 / 54...

  • Page 13: Product Description

    Note The EXPERTsurg LUX is approved for use in surgical theatres. This KaVo product is intended only for use in the field of dentistry, for surgery to ex- pose and dissect oral tissue structures or endodontic treatments (e.g. periodontal gap, gingiva, bone, jaw, extractions, implantations) and must be used by expert medical staff only.

  • Page 14: Technical Specifications Of The Expertsurg Lux

    Any waste which is generated must be recycled or disposed of in strict compliance with all applicable national regulations in a manner which is safe both for people and the environment. If you have any questions regarding proper disposal of the KaVo product, please contact the KaVo branch. Note A recycling pass can be downloaded from www.kavo.com.

  • Page 15: Transportation And Storage Conditions

    Technician's instructions EXPERTsurg LUX - 1.008.3500 3 Product description | 3.2 Technical Specifications of the EXPERTsurg LUX Transportation and storage conditions Ambient temperature -20 ℃ - +50 ℃ Relative humidity 5% - 95% Air pressure 700 hPa - 1,060 hPa...

  • Page 16: Assembling And Disassembling The Cladding

    Technician's instructions EXPERTsurg LUX - 1.008.3500 4 Assembling and disassembling the cladding | 4.1 Removing the bottle holder 4 Assembling and disassembling the cladding 4.1 Removing the bottle holder ▶ Press down the click-stop knob on the bottom side of the unit and pull off the bottle holder ①...

  • Page 17: Functional Relationships

    Technician's instructions EXPERTsurg LUX - 1.008.3500 5 Functional relationships | 5.1 Description of switching power supply 5 Functional relationships 5.1 Description of switching power supply Switching power supply ① Output +36 V ② Output mass ③ Output earthing (green-yellow) ④ Output phase (L) ⑤...

  • Page 18: Description Of Control Board

    Technician's instructions EXPERTsurg LUX - 1.008.3500 5 Functional relationships | 5.2 Description of control board 5.2 Description of control board Control board ① X1: Connector for supply voltage of ② F2: Miniature fuse T6.3L250V, 5x20 switching power supply 36 V...

  • Page 19: Firmware Update

    Preset user data remain unchanged after the updating procedure. Please proceed as follows to update the software: ▶ Download the current firmware file from www.kavo.de/produkte. ▶ Copy the firmware file to an SD card (storage capacity 1 - 32 GB, FAT format).

  • Page 20: Measurements And Settings

    Note The handpiece must be attached for calibration. One-touch calibration should be carried out only with KaVo surgical handpieces with a transmission ratio of 16:1, 20:1 or 27:1. The one-touch calibration cannot be carried out with third-party handpieces or handpieces with different transmission ratios.

  • Page 21: Service Menu

    Technician's instructions EXPERTsurg LUX - 1.008.3500 6 Measurements and settings | 6.2 Service menu If an unsuitable or defective handpiece was used in the calibration, the calibration is discontinued and the error message, "Measurement failed - Non-permissible current", is shown.

  • Page 22: Reset Eventmemory

    Technician's instructions EXPERTsurg LUX - 1.008.3500 6 Measurements and settings | 6.2 Service menu 6.2.4 Reset Eventmemory Error messages in the error memory can be deleted In the "Reset Eventmemory" ser- vice menu. 6.2.5 Operating time The total number of operating hours is displayed in the "operating time" service menu.

  • Page 23: Service Date

    The "Service Date" service menu displays the due date of the next service check. Once a service check is completed, the date for the next service check can be set. KaVo recommends performing the service check every two years together with the safety check.

  • Page 24: Tubedetect

    Technician's instructions EXPERTsurg LUX - 1.008.3500 6 Measurements and settings | 6.2 Service menu 6.2.10 Tubedetect The "Tubedetect" service menu can be used to test the detection sensors for the coolant hose or the coolant hoses. The sensors are situated on the board. Upon con- necting a hose, the hose needs to be displayed as "detected".

  • Page 25: Foot Control Calibration

    Technician's instructions EXPERTsurg LUX - 1.008.3500 6 Measurements and settings | 6.2 Service menu 6.2.14 Foot control calibration After replacing the control button of the foot control, the electronics can be re-calib- rated in the "Foot control calibration" service menu.
  • Page 26 Technician's instructions EXPERTsurg LUX - 1.008.3500 6 Measurements and settings | 6.2 Service menu ▶ To start the "S600 run-in function", follow the instructions shown on the screen. ð The "S600 run-in function" comprises 38 steps and takes 91 minutes to complete.

  • Page 27: Service-Check

    ▶ Arrange an appointment immediately at a KaVo subsidiary or with a KaVo-authorised dealer. KaVo recommends service checks for the EXPERTsurg LUX at 2 year intervals cover- ing the following scope: ▪ Check of the surgical motor and handpieces in accordance with the corresponding repair instructions ▪...

  • Page 28: Checking The Torque Display

    Technician's instructions EXPERTsurg LUX - 1.008.3500 7 Service-Check | 7.1 Checking the torque display 7.1 Checking the torque display ▶ Select program step "Free use", set 300 rpm and 0.85 Ncm torque. The "torque test control unit" (Mat. no. 1.005.0608) is used to check for torque.

  • Page 29: Checking The Torque

    The coloured area of the rotor wheel must align with the zero line of the adjusting wheel. ð If the thresholds are not reached, the test device must be sent to KaVo Service for repair. 7.1.3 Checking the torque ▶ Connect the motor to the "torque test control unit".
  • Page 30 Technician's instructions EXPERTsurg LUX - 1.008.3500 7 Service-Check | 7.1 Checking the torque display ① Zero line of the adjusting wheel ② Coloured area of the rotor wheel ▶ Rotate to motor a full turn. ð The coloured area of the rotor wheel must remain aligned with the zero line of the adjusting wheel during the entire rotation.

  • Page 31: Repair And Replacement Of Components

    Technician's instructions EXPERTsurg LUX - 1.008.3500 8 Repair and replacement of components | 8.1 Replace the power supply 8 Repair and replacement of components 8.1 Replace the power supply ▶ Disconnect the cable connection ③ of unit connection socket ④ and board.

  • Page 32: Replace The Control Board

    ▶ Dismantle the spacer ②. Note After any replacement of the control board on an OEM device, the device version matching the rating plate must be selected in the service menu. "KaVo" is selected as the default of the replacement board. See also: 2 6.2.16 Select device version (from software version 1.30), Page 25...

  • Page 33: Replace The Pump

    Technician's instructions EXPERTsurg LUX - 1.008.3500 8 Repair and replacement of components | 8.3 Replace the pump 8.3 Replace the pump ▶ Remove the EJOT screws ① with screwdriver Torx TX 20. ▶ Take off the pump ② and take the driver pin ③ off the pump axis.

  • Page 34: Dismantle Foot Control Key

    Technician's instructions EXPERTsurg LUX - 1.008.3500 8 Repair and replacement of components | 8.7 Dismantle foot control key 8.7 Dismantle foot control key ▶ On the underside of the foot control, press down the snap-in lug ① of the speed button ②...

  • Page 35: Safety Check - Test Instructions

    Note If several medical electrical devices (ME device) or electrical devices from several manufacturers combined into a system are connected to the KaVo dental unit, the manufacturer data contained in the instructions for use for all products subject to the safety checks must also be noted.

  • Page 36: Notes For Medical Electrical Systems

    Technician's instructions EXPERTsurg LUX - 1.008.3500 9 Safety check - Test instructions | 9.1 Introduction Note The following tests and measurements must be documented, for example in the medical device book. We recommend using the templates at the end of the docu- ment.

  • Page 37: Components Of The Safety Check

    Technician's instructions EXPERTsurg LUX - 1.008.3500 9 Safety check - Test instructions | 9.2 Instructions for the safety check 9.1.3 Components of the safety check Visual inspection Optical appraisal of the safe and usable condition of the medical device and its ac- cessories.
  • Page 38 Technician's instructions EXPERTsurg LUX - 1.008.3500 9 Safety check - Test instructions | 9.2 Instructions for the safety check ▪ Has the equipment of the ME device or the ME system been changed since the last inspection? ▪ Has the change been documented and approved (test protocol of safety check)? ▪...

  • Page 39: Measurements

    Technician's instructions EXPERTsurg LUX - 1.008.3500 9 Safety check - Test instructions | 9.2 Instructions for the safety check 9.2.2 Measurements WARNING Danger to persons due to a lack of care exercised during the safety checks and test- ing. ▶ Prior to connecting the treatment centre to the safety tester, disconnect it from the mains supply network.

  • Page 40: Functional Test

    Technician's instructions EXPERTsurg LUX - 1.008.3500 9 Safety check - Test instructions | 9.2 Instructions for the safety check Measuring point application part (AP): Motor coupling ① 9.2.3 Functional test The following conditions must be met in all function tests: ▪...
  • Page 41 Technician's instructions EXPERTsurg LUX - 1.008.3500 9 Safety check - Test instructions | 9.2 Instructions for the safety check Note If the safety of the tested ME equipment or ME system has not been established, e.g. the tests have not been completed with positive results, the equipment or sys-...
  • Page 42 Technician's instructions EXPERTsurg LUX - 1.008.3500 9 Safety check - Test instructions | 9.2 Instructions for the safety check Unit leakage current - replacement measurement Leakage current of applied part - replacement measurement 42 / 54...

  • Page 43: Remedying Malfunctions / Error Messages

    Technician's instructions EXPERTsurg LUX - 1.008.3500 10 Remedying malfunctions / error messages 10 Remedying malfunctions / error messages Note Before you carry out the measures described herein, the remedies described in the "Remedy of malfunctions" chapter of the IfU EXPERTsurg LUX must be carried out first.
  • Page 44 Technician's instructions EXPERTsurg LUX - 1.008.3500 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Check the motor and repair it, if needed. Calibration completed, but Motor is defective. error message is shown. See also: 2 RI INTRA LUX S600 LED ▶...
  • Page 45 Technician's instructions EXPERTsurg LUX - 1.008.3500 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Check the motor and repair it, if needed. Event E1: Motor is defective. Motor symbol has a yellow See also: background. 2 RI INTRA LUX S600 LED ▶...
  • Page 46 Technician's instructions EXPERTsurg LUX - 1.008.3500 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Remove mains plug. Event E6: Control board is defective. ▶ Open the device. Internal communication er- ror, recurring. See also: 2 4.2 Open the device, Page 16 ▶...
  • Page 47 Technician's instructions EXPERTsurg LUX - 1.008.3500 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Start the service menu. Event E10, E11, E12 Pedal synchronisation er- Foot control symbol has a ror. See also: yellow background 2 6.2.1 Starting and closing the service menu, Page E10: Not connected ▶...
  • Page 48 Technician's instructions EXPERTsurg LUX - 1.008.3500 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Format SD card in FAT16 or FAT32 format or use Event E20: SD memory card is defect- a new SD card. Internal TASK monitoring, ive or formatted incorrectly.
  • Page 49 Technician's instructions EXPERTsurg LUX - 1.008.3500 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Using new SD memory card. Event E29: SD memory card is defect- SD card write protection ive. ▶ Remove mains plug. Control board is defective.
  • Page 50 Technician's instructions EXPERTsurg LUX - 1.008.3500 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Check the motor and repair it, if needed. Event E36, E37: Excessive motor load, mo- E36: Motor overtemperat- tor frictional torque. See also: 2 RI INTRA LUX S600 LED...
  • Page 51 Technician's instructions EXPERTsurg LUX - 1.008.3500 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Turn the device off. Event E47 Residual moisture in the ▶ Disconnect the motor cable from the device. plugs of the motor cable ▶ Turn the device on.
  • Page 52 Technician's instructions EXPERTsurg LUX - 1.008.3500 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Remove mains plug. Event E53: Control board is defective. ▶ Open the device. Motor phase currents are asymmetrical See also: 2 4.2 Open the device, Page 16 ▶...

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