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A BB ME A SUREMENT & A N A LY TIC S | OPER ATING I NSTRU C TION | OI/ PX S/ PXDX 0 0 - EN RE V. A
P-300, P-500
Pressure transmitters
Introduction
—
PDS300/PGS300
The
installing, operating, troubleshooting the P-Series
pressure transmitter.
Every section of the present manual is specifically
dedicated to the specific phase of the transmitter life
cycle starting from the receipt of the transmitter and
its identification, passing to the installation, to the
electrical connections, to the configuration and to
the troubleshooting and maintenance operations.
The present manual can be used for the following P-Series models:
P-300 Series - All Rounder
• PGS300/PAS300
• PGD300/PAD300
• PDS300
• PDD300
P-500 Series - Top Tier (Coming Soon)
• PGS500/PAS500
• PGD500/PAD500
• PDS500
• PDD500
present
manual
provides
Gauge/Absolute pressure transmitter with standard process connection
Gauge/Absolute pressure transmitter with diaphragm seal
Differential pressure transmitter with standard process connection
Differential pressure transmitter with diaphragm seal(s)
Gauge/Absolute pressure transmitter with standard process connection
Gauge/Absolute pressure transmitter with diaphragm seal
Differential pressure transmitter with standard process connection
Differential pressure transmitter with diaphragm seal(s)
Engineered solutions for all
applications
Measurement made easy
Additional information
information
on
Additional documentation on Pxx300, Pxx500
(Coming Soon) is available for free download from
our website:
www.abb.com/pressure
or by scanning this code:
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Summary of Contents for ABB P-300
- Page 1 The present manual can be used for the following P-Series models: P-300 Series - All Rounder Gauge/Absolute pressure transmitter with standard process connection • PGS300/PAS300 • PGD300/PAD300 Gauge/Absolute pressure transmitter with diaphragm seal •...
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Page 2: Table Of Contents
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A Table of contents 5.12 Installation recommendations ........... 22 Introduction ................. 3 5.12.1 Steam or clean liquids flow measurement ....22 1.1 Instruction manual structure ..........3 5.12.2 Gas or liquid flow measurement ......... 22 1.2 Models covered by this manual ........ - Page 3 P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 8.12 Activation procedure for LCDs ........... 35 8.13 HMI menu structure ............... 35 8.13.1 Easy Set-up - Pxx300 HART version ...... 37 8.13.2 Easy Set-up - Pxx500 HART version (PENDING) ..... XX 8.13.3 Device Set-up - Pxx500 (PENDING) ......
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Page 4: Introduction
1.2 Models covered by this manual The present manual can be used for all P-300 and P-500 models with exception done for PMx500 (multi variable version). 1.3 Product description The P-Series is a modular range of field mounted, microprocessor based electronic transmitters, using multiple sensor technologies. -
Page 5: Safety
The following technical limit values must be observed: intended to amend these. Maximum Working Pressure may not be exceeded. All obligations of ABB arise from the conditions of the relevant Max. ambient operating temperature may not be exceeded sales agreement, which also contains the solely binding warranty regulations in full. -
Page 6: Operator Liability
The owner must observe the proper regulations for shipping purposes. WARNING All devices sent back to ABB must be free from any hazardous Risk to persons. There is no EMC protection or protection materials (acids, alkalis, solvents, etc.). against accidental contact when the housing cover is open. -
Page 7: Cyber Security Disclaimer
ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information. -
Page 8: Transmitter Overview
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 3. Transmitter overview 3.1 Transmitter components overview Figure 1: Differential pressure transmitter components LCD display with keypad (D5 option – PENDING) 2. TTG Smart HMI with keypad (D6 option – PENDING) Integrated digital LCD display (D1 option) and Backlight display (D2 option - PENDING) Figure 2: Gauge / absolute pressure transmitter components IMPORTANT... -
Page 9: Range & Span Consideration
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 3.2 Range & Span consideration The P-Series Transmitter Specification Sheets provide all information concerning the Range and Span limits in relation to the model and the sensor code. The terminology currently used to define the various parameters is as follows: Abbreviation Description Measuring Range Upper Limit of a specific... -
Page 10: Opening The Box
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 4. Opening the box The certification plate (ref.B) shown here is issued by ABB S.p.A, 4.1 Identification 22016 Tremezzina, Italy, with the numbers: The instrument is identified by the data plates shown in Figure 3. -
Page 11: Optional Wired-On Sst Plate (Lew)
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 4.2 Optional wired-on SST plate (LEW) The P-Series transmitter can be supplied with the optional “Wired On Stainless Steel plate” (ref. D) which is permanently laser printed with a custom text specified in phase of order. -
Page 12: Mounting
Groups A, B, C, D, E, F, G T6...T4 condition. ABB typically configures pressure transmitters Class I, Zone 0 AEx ia IIC T6...T4 (US) Class I, according to the user requirements. A typical configuration Zone 0 Ex ia IIC T6...T4 (Canada) -
Page 13: Pressure Equipment Directive (Ped) (2014/68/Eu)
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A WARNING IMPORTANT Increased safety (Canada): Class I, Zone 2, Ex ec IIC T6…T4 Type 4X, IP66, IP67 for all above markings. General Risk for model Pxx300, Pxx500 used in zone 0. If the transmitter is installed inclined with respect to the The enclosure contains aluminum and is considered to Technical Regulations Customs Union EAC (Kazakhstan, vertical, the filling liquid exerts hydrostatic pressure on the... -
Page 14: Bracket Mounting (Optional)
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 5.5.1 Bracket mounting (optional) Different mounting brackets are available please refer to the relevant installation drawing below: 29 (1.14) 18 (0.71) 58 (2.28) 55 (2.17) 18 (0.71) 91 (3.58) 66 (2.60) with plug 78 (3.07) with d/v valve 72 (2.83) 113 (4.45) - Page 15 P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 29 (1.14) 91 (3.58) 66 (2.60) with plug 78 (3.07) with d/v valve 113 (4.43) 123 (4.86) 142 (5.59) Figure 9: Differential Pressure Style transmitter with barrel housing installed on a vertical pipe with optional bracket (BC carbon steel or BA Stainless Steel 316L) –...
- Page 16 P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 29 (1.14) 18 (0.71) 116 (4.57) 87 (3.42) 136 (5.35) 183 (7.19) 55 (2.17) Figure 11: Differential Pressure Style transmitter with barrel housing (PDS500) and Kynar inserts installed on a horizontal pipe with optional bracket (BC carbon steel or BA Stainless Steel 316L) –...
- Page 17 P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 29 (1.14) 18 (0.71) 18 (0.71) 58 (2.28) 55 (2.17) 91 (3.58) 70 (2.75) 95 (3.72) 142 (5.59) 174 (6.86) Figure 15: Differential Pressure Style transmitter with barrel housing installed on a box pipe with optional bracket for SST housing (BA Stainless Steel 316L) 5.5.3 Flat type bracket details (BF for Stainless Steel Housing PENDING) –...
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Page 18: Mounting A P Style Pressure Transmitter
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A IMPORTANT 5.6 Mounting a P style pressure transmitter (PGx300, PAx300, PGx500, PAx500) If the transmitter is installed inclined with respect to the The pressure transmitter can be mounted directly on vertical, the filling liquid exerts hydrostatic pressure on the the manifold. - Page 19 P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 113 (4.45) 29 (1.14) 18 (0.71) 18 (0.71) 91 (3.58) Ø65 (2.56) 1/2 - 14 NPT 27 (1.06) width across lats of exagon 72 (2.83) 105 (4.12) 116 (4.57) Figure 20: Model PGx300,PAx300 or PGx500, PAx500 P-Style transmitter with barrel housing installed on a 2”pipe with optional bracket (BC carbon steel or BA Stainless Steel 316L) 5.6.1 BC and BA Barrel housing bracket details –...
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Page 20: Transmitter Housing Rotation
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 5.7 Transmitter housing rotation In case of D1, D2 display the removal procedure requires a specific grabbing tool included within spare units, codified with To improve field access to the wiring or the visibility of the PENDING code. -
Page 21: Process Connections Considerations
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 5.11 Process connections considerations PDS300, PDS500 differential pressure transmitter process connections on the transmitter flange are 1/4 - 18 NPT, with a centers distance of 54mm (2.13in) between the connections. The process connections on the transmitter flange are on centers to allow direct mounting to a three- valve or five-valve manifold. -
Page 22: Installation Recommendations
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 5.12 Installation recommendations 5.12.2 Gas or liquid (with solids in suspension) flow Impulse piping configuration depends specific measurement measurement application. Place the taps to the top or side of the line. 5.12.1 Steam (condensable vapor) or clean liquids flow Mount the transmitter above the taps. -
Page 23: Liquid Level Measurement With Open Tanks
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 5.12.3 Liquid level measurements on closed tanks and non-condensable fluids (dry leg) Mount the transmitter at the same height or below the lowest level to be measured. Connect the + (H) side of the transmitter to the bottom of the tank. -
Page 24: Pressure Measurement Of A Liquid In A Pipe
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 5.12.6 Pressure or absolute pressure measurement of a 5.12.7 Pressure or absolute pressure measurement of a tank liquid in a pipe Place the taps in the upper part of the tank. Place the tap at the side of the line. Mount the transmitter above the elevation of the Mount the transmitter (both pressure and differential process tap (both pressure and differential pressure... -
Page 25: Pressure Measurement Of A Gas In A Pipe
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 5.13.1 Pressure or absolute pressure 5.12.8 Pressure or absolute pressure measurement of a condensable vapor in a pipe measurement of a gas in a pipe Place the tap at the side of the line. Place the tap at the top or side of the line. -
Page 26: Transmitter Wiring
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 6. Transmitter wiring WARNING 6.1 Cable connection Depending on the design supplied, the electrical connection is Observe the applicable regulations governing electrical established via a cable entry, M20 x 1.5 or 1/2-14 NPT thread. installation. -
Page 27: Supply Requirement
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 6.3 Supply requirement WARNING For signal/power connection use twisted, stranded pairs of Cable, cable gland and unused port plug must be in wiring no 18 to 22 AWG / 0.8 to 0.35mm2 ø up to 5,000 feet accordance with the intended type of protection (e.g. -
Page 28: Assembling & Connecting The Socket Connector
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 6.5.2 Assembling and connecting the socket connector The socket connector for connecting the cable is supplied unassembled as an accessory for the transmitter. The contacts (2) are crimped or soldered onto the cable ends (wire cross section of 0.75 …... -
Page 29: Commissioning
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 7. Commissioning 7.1 Analogue and HART Communication models Once the transmitter has been installed, it is put into operation by switching on the operating voltage. If the pressure applied falls within the values indicated on the name plate, the output current will be between 4 and 20 mA. -
Page 30: Write Protection Activation Via Dip Switch
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A Correct the zero shift The zero shift caused by the installation may be cancelled in different ways: Pressing the “Z” button (under the name plate on the top of the transmitter, enabled with display D2) or the “Zero” internal button (on the connection board) for few seconds will cause the output to go at 4 mA. -
Page 31: Local Display
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 7.9 Local display The ID of variables (7) is a kind of acronym which identifies the According to Pxx300 and Pxx500 series and LCD display variable currently displayed, with following possibilities. option, P-Series pressure transmitter is equipped with different display type. -
Page 32: Operation
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 8. Operation Configuring the transmitter without an integral LCD HMI 8.1 Local push buttons functionality (display code D2, D5, D6) The “lower range value” and “span” parameters can be set directly on the transmitter using the external push buttons for Pxx300, Pxx500 allow local adjustments via the on-board non Pxx500 while on Pxx300 by configuration board (PENDING). -
Page 33: Hmi As Feedback Of The Local Push Button Operations
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A HMI as feedback of the local push Hardware settings button operations 8.8.1 Pxx500 with HART protocol (code H) (PENDING) As consequence of the operations described in the section There are 6 dip switches located on this kind of secondary 8.5, when the Z or S buttons are released, the feedback of the electronics executed operation is displayed in the bottom of the LCD... -
Page 34: Pxx300 With Hart Protocol (Code H)
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 8.8.2 Pxx300 with HART protocol (code H) Configuration using the optional LCD HMI with keypad (menu-controlled) (PENDING) On PDx300, PGx300, PAs300 (with the exception of ranges V The integral LCD option (D5 or D6 option) is connected on the and Z) the HART version features 4 dip switches on integrated Pxx500 HART communication board. -
Page 35: Lcd (D5 And D1,D2 Option) Activation
LRV/ URV). The last selectable sub-menu allows user to on buttons associated to bottom icons after few seconds the reset all the parameters to the default configuration transmitter return to normal operation displaying letters in the corners. P-300 0.001 0.001 4.00 -------------Signal View---------- 0.001... - Page 36 P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A - Forward/Reverse: totalizer 1 will monitor the forward flow, whereas totalizer 2 the reverse flow. ---------------Display-------------- - Forward – Reverse: the value you will see on the display by applying this mode is the difference between forward and reverse flow rate.
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Page 37: Easy Set-Up - Pxx300 Hart Version
After 30 seconds without action on on-board buttons, the transmitter automatically exits the configuration menu. Next Edit Next Open the Menu Easy Setup 1. Use to call up the edit mode. P-300 2. Use to select the desired unit. P-300 0.001 0.001 3. Confirm the selection with 0.001 0.001... - Page 38 P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A ...Easy Set-up - Pxx300 HART version Calibrate 4 mA current output value – 10 Selection of the linearization type – 6 Easy Setup Easy Setup Easy Setup Easy Setup Set 4 mA 4.0000 mA Linearization Type Linear 4.5000...
- Page 39 P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A Selection of the display mode – 13 Selection of the display Line 2 View – 17 Easy Setup Easy Setup Easy Setup Easy Setup Display Mode 1 Line Display Line 2 View Pressure 1 Line Bar Current Output 1 Line Scroll...
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Page 40: Damping (Damping)
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 8.14 Damping (DAMPING) Pressure transmitter output signals that are noisy as a result of the process can be smoothed (damped) electrically. The additional time constant can be set between 0 s and 60 s in increments of 0.0001 s. -
Page 41: Square Root To The 3Rd Power
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 8.15.3 Square root to the 3rd power 8.15.5 Custom linearization curve The x3 Square root Transfer function can be used for open The custom linearization curve transfer function it is used channel (see figures on the right) flow measurement using ISO typically for volumetric level measurement in tanks with an 1438 rectangular weirs (Hamilton Smith, Kindsvater-Carter, irregular shape. -
Page 42: Cylindric Lying Tank
The transmitter calculates the volume from the measured downloaded and enabled in the terminal. filling level. – ABB FIM package, a new free of charge software 8.15.8 Spherical Tank configurator downloadable at www.abb.com. This function is used to measure the volumetric level into a –... -
Page 43: Pxx300 And Pxx500 Hart: Functionality
“File_Save”. 8.17 Configuration with the graphical user interface (DTM) - System requirements – Operating control program (e.g., ABB FIM/FDI- Package) – DTM Device Type Manager; graphical user interface (PENDING) –... -
Page 44: Error Messages
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 9. Error messages 9.1 LCD Display messages The LCD HMI in case of transmitter errors or malfunctioning is capable of displaying specific error/fault messages to help the user in identifying the problem and resolve it. In case of an alarm, a message consisting of an icon and text appears at the bottom of the process display, as shown hereafter. - Page 45 P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A — Sensor related error messages Error message Tx LCD message Possible cause Suggested action Tx response The sensor signal is not being updated Check cable connection, check correctly as a result of an electronics Analog Signal to F120.016 Sensor Invalid...
- Page 46 P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A — Operation related error messages Error message Tx LCD message Possible cause Suggested action Tx response Check the Voltage at the terminal block Power Supply The Device Power Supply is close to M024.036 no effect and if it is not within the valid range Warning...
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Page 47: Maintenance
The use of non original spare parts makes the warranty void. When replacing or repairing individual components, original spare In case you want ABB to perform the repair, please send back parts must be used. the transmitter to your local ABB office complete with the... -
Page 48: Pressure Transducer Replacement
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A – Respect the below table indications for reinstalling the process flanges. Transmitter model and range Procedure First, use a torque wrench to tighten the process flange screws/nuts to a joining torque of — PDx300 / PDx500 MJ = 2 Nm (0.2 kpm), working in a crosswise manner. -
Page 49: Hazardous Area Considerations (Pending)
32-1. Cleaning of the painted surface shall only be done – AISI 316 L ss with PFA coating anti-corrosion and anti-stick in accordance with the manufacturer’s instructions. – Titanium 5. The ABB Instruction Manual for Model Pxx300, Pxx500 – Nickel 301 (duranickel) Pressure Transmitter... -
Page 50: Ex Safety Aspects And Ip Protection (Europe)
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 11.2 Ex Safety aspects and IP Protection (Europe) IMPORTANT According to ATEX Directive (European Directive 2014/34/EU and relative European Standards which can assure compliance Repair and maintenance activities may only be performed by The number close to the CE marking of the transmitter with Essential Safety Requirements, i.e., EN 60079-0 (General safety label identifies the Notified Body which has... - Page 51 P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A b) Certificate ATEX II 1/2 G Ex ia IIC T4/T5/T6 Ga/Gb Certificate IECEx Ex ia IIC T4/T5/T6 Ga/Gb and Ex ia IIIC T85°C...T135°C Da/Db and II 1/2 D Ex ia IIIC T85°C…T135°C Da/Db IECEx certificate number IECEx FMG 24.0039X FM Approvals certificate number FM24ATEX0035X...
- Page 52 P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A IMPORTANT c) Certificate ATEX II 1/2 G Ex db IIC T6 Ga/Gb and II 1/2 D Ex tb IIIC T85°C Da/Db, Ta = -50°C to +75ºC Repair and maintenance activities may only be performed by The number close to the CE marking of the transmitter authorized customer service personnel.
- Page 53 IMPORTANT Repair and maintenance activities may only be performed by authorized customer service personnel. It is the technical support for the ABB Declaration of Conformity. IMPORTANT Repair and maintenance activities may only be performed by When installed this transmitter must be supplied by a authorized customer service personnel.
- Page 54 2 (Gas) and in Zone 22 (Dust) (unlikely/infrequent hazard) as IMPORTANT it shown on the following sketches. Repair and maintenance activities may only be performed by It is the technical support for the ABB Declaration of authorized customer service personnel. Conformity. IMPORTANT...
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Page 55: Electrical Parameters (Entities)
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 11.2.1 Electrical parameters (entities) According to certificate FM24ATEX0035X (protection method Ex ia): According to certificate FM24ATEX0036X (protection method Ex ic): (PENDING) Pxx500 HART code H without or with LCD display (D5 Pxx300 HART code H with or without LCD display (D1,D2 option) option) Ui= 42 Vdc Ii= 25 mA Ci= 5nF Li= 10uH Ui= 30 Vdc Ci= 5 nF Li= 10 µH... -
Page 56: Ex Safety Aspects And Ip Protection (North America)
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 11.3 Ex Safety aspects and IP Protection (North America) 11.3.1 Applicable standards 11.3.2 Classifications According to FM Approvals Standards which can assure The P-Series pressure transmitters have been certified by FM compliance with Essential Safety Requirements. Approvals for the following Class, Divisions and Gas groups, hazardous classified locations, temperature class and FM 3600:... -
Page 57: Appendix
P-SERIES | PRESSURE TRANSMITTERS | OI/PXS/PXDX00-EN-REV A 12 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted. Otherwise, the device/component returned may be rejected. -
Page 58: Customer Support
No. 4528, Kangxin Highway, Pudong New District, Shanghai 201319 - P.R. China Tel: +86 21 6105 6666 Fax +86 21 6105 6677 ABB Electrical Industries Co. Ltd. Dammam Industrial City 2, Off Dahran - Jubail highway 31952 Dammam - Saudi Arabia Tel: +966 13 848 6700 Trademarks Buna-N is a registered trademark of DuPont Dow Elastomers. - Page 59 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.
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